373 results about "Thermoplastic matrix" patented technology

A composite reinforced buffer tube for an optical fiber cable is disclosed. The composite reinforced buffer tube comprises an extruded elongated thermoplastic matrix having an elongated, substantially continuous, reinforcement incorporated therein along its length between its inside and outside walls. The substantially continuous reinforcing is co-extruded with the elongated thermoplastic matrix and bonded to the matrix at interface regions therebetween. The material forming the reinforcement has a higher modulus of elasticity than the material forming the thermoplastic matrix, and the reinforcement material has a coefficient of thermal expansion that is less than the thermoplastic matrix material. The strength properties of the buffer tube can be finely tailored by the size, shape and positioning of the co-extruded reinforcement as well as the number of reinforcements.

The invention relates to thermoplastic matrices reinforced with a mixture of natural and synthetic fibers.

A sandwich laminate for wind turbine blades includes a sandwich core material and an upper laminate part and a lower laminate part, wherein the upper laminate part and the lower laminate part have a thermoplastic matrix material and heating elements. The heating elements are electrically conductive fibres constituting electric circuits in the interior part of the thermoplastic matrix. Further, a wind turbine blade including such a sandwich laminate as well as a method of manufacturing such a sandwich laminate are provided.

The present invention relates to a process for the manufacture of short or discontinuous lignocellulosic fibre in combination with synthetic fibre filled thermoplastic composites, in which the process consists of preferably, defiberization and dispersion of the cellulosic fibres in the thermoplastic matrix, further consolidation and dispersion of the blended thermoplastic composition, further blending of the same with inorganic fibres to get the moldable thermoplastic composition and further injection or compression or compression injection molded under high pressure ranging from 100 tones to 1000 tones and a temperature range from 170 to 210 degree centigrade into composite products. The said composites have a tensile strength of at least 75 MPa and a flexural strength of at least 125 MPa. The invention also relates to the use of the said composites in automotive, aerospace, furniture and other structural applications.

Various methods and systems of making inorganic fiber/flake reinforced composites having a thermoplastic matrix are disclosed. The methods use systems similar to those used to make inorganic fiber/flake reinforced products having a thermoset matrix, but the systems and methods are modified to use thermoplastic precursor monomer(s) followed by in situ polymerization of the monomer(s) during and/or following forming of the desired shape of the products. These methods permit the manufacture of superior inorganic fiber reinforced thermoplastic matrix composites in large and very large shapes heretofore not possible, or practical.

A method and apparatus for forming a profile that contains at least one layer of continuous fibers and at least one layer of discontinuous fibers. Said method allowing the selective control of features to achieve a profile that has increased transverse strength and flexural modulus. The layer of continuous fibers may be formed from one or more continuous fiber reinforced ribbons (“CFRT”) (12) that contain fibers embedded within a thermoplastic polymer matrix, whereby a void fraction and in turn is minimized and flexural modulus is optimized Further, the ribbon (s) are consolidated so that the continuous fibers remain fixed in alignment in a substantially longitudinal direction (e.g., the direction of pultrusion). In addition to enhancing the tensile properties of the profile, the use of such ribbons also allows an improved handability when placing them into the desired position within the pultrusion die. The discontinuous fibers are also embedded within a thermoplastic matrix, in such a way as to assist in bonding of the layers to achieve the desired strength. At least a portion of the fibers are oriented in the transverse direction to provide increased transverse strength.

A seat back is provided having a composite body having a first end, a center section, and a second end that is thicker than the center section. The first end, the center section, and the second end comprise a plurality of layers of highly aligned fibers in a thermoplastic matrix. The seat back also is provided with a member extending outwardly from the second end and a leg secured along at least a portion of the second end. The leg is positioned along the member to form a cavity defined by the second end, the member, and the leg, the cavity capable of receiving a connecting rod for connecting the seat back assembly to a seat.

The invention relates to a method for producing a composite material (33) consisting of reinforcing elements (29) and a thermoplastic polyamide, said method permitting high-speed production with continuous process control, using simple equipment. The method is characterized by the following steps: the supplied reinforcing elements (29) are impregnated with a lactam melt (11) that is activated for anionic polymerization, at a temperature at which the activated lactam melt (11) does not polymerize; the impregnated reinforcing element (30) is heated and polymerized in a heating unit (17) without passing through a heated die and in an essentially contactless manner; the resultant hot polymerized composite material (31) is cooled in a cooling unit (18). The lactam melt (11) that is activated for anionic polymerization is produced by first melting the lactam or more precisely the mixture of lactams to obtain a monomer melt (3) and a liquid initiator (6) is added to the monomer melt (3) immediately prior to the impregnation process of the reinforcing element (29), said liquid initiator (6) containing simultaneously the activator and the catalyst function in solute form.

Processable rubber compositions contain a vulcanized fluorocarbon elastomer dispersed in a thermoplastic matrix comprising a fully fluorinated polymer and a partially fluorinated polymer. The processing temperature is below the melting point of the fully fluorinated polymer. The compositions are made by combining a curative, uncured fluorocarbon elastomer, a fully fluorinated thermoplastic, and a partially fluorinated thermoplastic material, and heating the mixture at a temperature and for a time sufficient to effect vulcanization of the elastomeric material, while mechanical energy is applied to mix the mixture during the heating step. Shaped articles such as seals, gaskets, O-rings, and hoses may be readily formed from the rubber compositions according to conventional thermoplastic processes such as blow molding, injection molding, and extrusion.

The present invention relates to a process for the manufacture of composite materials having lignocellulosic fibres dispersed in a thermoplastic matrix, while generally maintaining an average fibre length not below 0.2 mm. The process comprises defibrillation of the lignocellulosic fibres using a mixer and at a temperature less than the decomposition temperature of the fibres in order to separate the fibres and generate microfibres, crofÊbres, followed by dispersion of the fibres in the thermoplastic matrix by mechanical mixing to get the moldable thermoplastic composition, followed by injection, compression, extrusion or compression injection molding of said composition. The process produces high performance composite materials having a tensile strength not less than about 55 MPa, a flexural strength not less than about 80 MPa, a stiffness not less than about 2 GPa, notched impact strength not less than about 20 J/m, and un-notched impact strength not less than about 100 J/m. The composite materials of the present invention are well-suited for use in automotive, aerospace, electronic, furniture, sports articles, upholstery and other structural applications.

A steering wheel or other component for motor vehicle interiors, is produced by pressure thermoforming an external layer of decorative material, together with an internal structural layer of support material that includes a matrix of thermoplastic material and a plurality of reinforcing fibers for the thermoplastic matrix. The matrix may be of polymer that impregnates the fabric or made of fabrics that are interwoven or mixed with the reinforcing fibers.

The present invention is directed to a rear-projection screen which encompasses 1) a flexible light-diffusive first film having a substantially smooth first surface and an opposing substantially smooth second surface, and comprising a wax-free amorphous thermoplastic matrix having a plurality of light-diffusing particles dispersed therein and which is lens-free; and 2) an opposing flexible light-absorption second film having a first surface and an opposing second surface, and comprising a thermoplastic matrix having a plurality of light-absorbing particles dispersed therein, wherein the first and second films are adapted to be 3) bonded together in direct contact with each other and then, affixed as a laminate to one or more transparent rigid substrates or 4) affixed individually to a transparent rigid substrate.

A three-dimensional cellular textile composite structure with energy-absorbing capacities under multiple impacts is provided. The cellular textile composite structure includes a base, and at least one progressively collapsible projection extending from the base for absorbing energies under the multiple impacts. The projection includes a non-woven textile material supported in a thermoplastic matrix material such that the projection is capable of retaining energy-absorption capacity at least after the first impact of the multiple impacts.

A process for simultaneously consolidating to form a fiber reinforced thermoplastic and thermoset structural element that contain, in order; a fiber reinforced thermoplastic member, a tie layer, and a fiber reinforced thermoset member. The fiber reinforced thermoplastic member, contains multiple layers of fibers and a thermoplastic matrix at least partially surrounding the fibers. The fiber reinforced thermoset member contains multiple layers of fibers and a thermoset matrix at least partially surrounding the fibers. The tie layer contains a first polymer and a second polymer.

The invention relates to blended fabric for thermoplastic fiber reinforced composite materials and a preparing method of the blended fabric. The blended fabric is characterized in that a reinforcing fiber and a thermoplastic matrix fiber are doubled in a form of filaments or are mutually uniformly blended to be processed into yarns by a spinning technology, the yarns are taken as warp yarns and weft yarns to be mutually interweaved to form the fabric, and the thermoplastic matrix fibers in the warp yarns and the weft yarns are fused through a subsequent process and are well combined with the reinforcing fibers so as to prepare a composite material product. The reinforcing fiber is one of a carbon fiber, an aramid fiber and a glass fiber. The thermoplastic matrix fiber is one of polyester (PET), polyamide (PA) and polypropylene (PP). The blended fabric is subjected to the subsequent process to enable the thermoplastic matrix fibers in the warp yarns and the weft yarns to be fused and well combined with the reinforcing fiber, thus the composite material product is prepared.

A cover part for a vehicle, especially an underbody cover, has a porous core layer and at least one cover layer on each side, wherein the porous core layer is constructed such that it has acoustic transparency or an acoustically absorbent effect. Here, the porous core layer is made either from a thermoplastic matrix with embedded reinforcement fibers, especially glass fibers, whose melting point temperature is higher than the melting point temperature of the plastic matrix, or from a foam, which is either open-cell or closed-cell and perforated. The acoustically absorbent porous core layer is occupied on one or both sides with one or more acoustically transparent or absorbent covering layers.

The present invention relates to a thermoplastic flame retardant composition comprising a specific flame retardant system based on phosphinates and melamine derivatives. Such compositions are especially useful in the preparation of articles for use in the field of electrical or electronic connectors.

Disclosed is a polished translucent co-extruded sheet having utility as a light diffusing protective cover or sign face for light emitting diode (LED) light sources and other purposes. The sheet is comprised of (a) a particle layer containing particles having a mean particle size of about 4 to 100 microns and having a particle size distribution of between 1-110 microns, at a loading of 1 to 60% melt blended with a thermoplastic matrix, wherein the particle and matrix have refractive indices that differ by greater than 0.001 units of each other when measured in conformance with ASTM D 542; and (b) at least one substrate layer comprised of thermoplastic compositions, wherein the substrates have a refractive index within 0.2 units of the refractive index of the particle layer matrix when measured in conformance with ASTM D 542.