17 results about "Thermoplastic matrix" patented technology

Described herein are thermoplastic vulcanizate compositions including a thermoplastic matrix including a cyclic olefin copolymer and an oil and particles dispersed in the thermoplastic matrix and including at least partially crosslinked rubber. The thermoplastic vulcanizate compositions have a tan delta curve including a peak occurring between about -20 °C to about 90 °C and having a peak value of about 0.1 to about 2.0.

The invention relates to a thermoplastic composite comprising:at least one straight portion having a circular section with an external diameter, and a longitudinal axis,at least one bent portion,at least one bending radius, of the at least one bent portion the bending radius being at most a factor f equal to 5 with respect to the external diameter of the at least one straight portion, anda thermoplastic matrix and a fiber reinforcement.The invention also relates to a structure to be reinforced comprising at least one thermoplastic, uses of a thermoplastic composite and a method for producing a thermoplastic composite.

This invention relates to a method for producing 3D printing material. The method involves first producing, from at least one photocatalyst and at least one phyllosilicate, a photocatalyst-phyllosilicate composite; From the photocatalyst-phyllosilicate composite and at least one thermoplastic polymer, a photocatalyst-phyllosilicate-polymer composite is then produced. Finally, the photocatalyst-phyllosilicate-polymer composite is subjected to a shaping process, producing a 3D printing material. This invention also relates to a 3D printing material comprising a thermoplastic matrix and, embedded in the matrix, a composite material containing at least one photocatalyst and at least one phyllosilicate. This invention further relates to a method for producing components from the 3D printing material and a component produced using this method.

This invention relates to the field of spring clip molding technology, and particularly to a spring clip molding mold and process based on long carbon fiber reinforcement. The mold includes an upper pressure plate, a lower pressure plate, and an upper pressure head. An upper mold cavity seat, a middle transition body, and a bottom support leg are vertically arranged between the upper and lower pressure plates. A push rod is provided on the inner side of the bottom support leg. A cylindrical mold cavity hole is provided inside the upper mold cavity seat, and two L-shaped side sliders and a central core assembly are arranged inside the cylindrical mold cavity hole. The process steps include: mixing long carbon fibers with a thermoplastic matrix, heating to obtain a melt, transferring the melt into a mold, closing the mold and applying pressure, and obtaining a hollow cylindrical blank after holding pressure and cooling. The hollow cylindrical blank is then cut and machined. This invention eliminates the prepreg preparation process, resulting in a shorter process flow, higher production efficiency, better uniformity of spring clip dimensions, continuous and intact fibers in the groove area, and significantly improved mechanical properties.

The invention relates to a thermoplastic composite material comprising a thermoplastic matrix and a fibrous material impregnated with the thermoplastic matrix, wherein the fibrous material comprises carbon fibers with a weight average aspect ratio of length divided by diameter (L / D) of at least 500; the thermoplastic matrix comprises a thermoplastic polymer and a laser absorbing additive.

A method and a device for melt impregnation of fibers with a thermoplastic matrix. To provide a method and a device for impregnating dry fibers with a highly viscous thermoplastic matrix, the fibers are guided over a curved, perforated metal sheet as an impregnation line while applying a contact pressure, wherein the highly viscous thermoplastic matrix passes through the perforations of the metal sheet in order to subsequently impregnate the fibers. The metal sheet is not flat, but is integrated into the impregnation unit in a curved shape. By deflecting the fibers, which may be present as fiber bundles or as single fibers, around the curved metal sheet, the necessary contact pressure between the fibers and the plastic supply can be created. The fibers thus move under a longitudinal tensile stress over the perforated metal sheet, creating a sinusoidal contact pressure distribution between the fibers and the metal sheet.

The composite tape may include a fiber-reinforced tape and a metal barrier layer adhered to the main surface of the fiber-reinforced tape. The fiber-reinforced tape may include a thermoplastic matrix and multiple unidirectional continuous fibers embedded in the thermoplastic matrix. When applied to pipes and storage containers, such as those for hydrogen or other permeable gases, this composite tape can advantageously enhance and reduce gas permeability.

A fiber-reinforced thermoplastic unidirectional (UD) tape comprises a thermoplastic matrix material and unidirectionally arranged reinforcing fibers dispersed within the thermoplastic matrix material, wherein the thermoplastic matrix material comprises one or more aliphatic polyketones (POKs) and / or one or more aromatic polyetherketones (PEKs). A method for manufacturing the fiber-reinforced thermoplastic UD tape, the use of the fiber-reinforced thermoplastic UD tape in reinforced thermoplastic tubes (RTPs), and a reinforced thermoplastic tube (RTP) comprising, from its center to its outer periphery, a thermoplastic inner liner, a reinforcing layer comprising the fiber-reinforced thermoplastic UD tape, and a thermoplastic outer sheath.

The present invention relates to a carcass (24) for a pneumatic tire (1) produced by additive manufacturing, wherein the carcass (24) comprises various structural elements (25) formed by depositing a printing material (21) using a nozzle (12), the printing material (21) comprising long fibers (15) coated with a thermoplastic matrix (16) at a percentage P, and the load-bearing capacity and mechanical strength of the carcass (24) are improved by the reinforcement of the long fibers.

The application discloses a kind of LCP and aramid mixed weaving thermoplastic composite material, including the following weight parts of raw materials: LCP fiber 35~70 parts, aramid fiber 15~35 parts, thermoplastic matrix resin 15~50 parts, coupling agent 0.1~2 parts, antioxidant 0.1~1 parts, lubricant 0.1~1 parts;Wherein the mass ratio of LCP fiber and aramid fiber is 7:3~5:5, and the mass ratio of thermoplastic matrix resin and mixed weaving fiber preform is 3:7~5:5;Thermoplastic matrix resin is selected from at least one of modified thermoplastic polyurethane, PEEK, PA66, thermoplastic PI or modified PP.The composite material prepared in the application has high strength, high modulus, low dielectric constant, low thermal expansion coefficient and good electromagnetic shielding performance, and is suitable for electronic product structural parts, circuit board and other fields.

The present invention relates to a carcass (24) for a non-pneumatic tire (1) produced by additive manufacturing, wherein said carcass (24) comprises a plurality of structural elements (25) formed by depositing a printing material (21) using a nozzle (12), said printing material (21) comprising a percentage P of long fibers (15) coated in a thermoplastic matrix (16), said structural elements (25) being produced by successive deposition of the printing material (21) and improving the load capacity and mechanical strength of the carcass (24) by the reinforcement of the long fibers.

This invention discloses a composite material rod structure and its manufacturing method, relating to the technical field of composite material rod structures. The rod structure includes an axially extending rod body and a connecting nut embedded in the inner side of at least one end of the rod body. The outer surface of the connecting nut has a macroscopic concave-convex structure and a microscopic texture structure. The macroscopic concave-convex structure is a concave-convex curved surface used to form a macroscopic mechanical interlock with the inner wall of the rod body. The microscopic texture structure is a fine groove or a lattice of concave-convex dots used to form a microscopic mechanical interlock with the molten thermoplastic matrix. A clamp is also provided on the outer side of the end of the rod body, covering the joint between the rod body and the connecting nut. The connecting nut and the rod body are fused together with the thermoplastic matrix to form an integral structure, wherein the molten thermoplastic matrix material fills the macroscopic concave-convex structure and the microscopic texture structure, forming multiple mechanical interlocks after cooling. This invention can achieve multiple circumferential constraints and a firm connection between the nut and the rod body.

Center armrest for a motor vehicle with a base body (10) made of plastic material, injection molded as a support structure, wherein the base body (10) has sections (11, 12), wherein one section (12) is enclosed by another section (11), and the one section (12) is connected to the other section (11), wherein one section (12) is reinforced with short fibers and the other section (11) has at least one area which has a plurality of unidirectional continuous fiber reinforced semi-finished products (14) which are rod-shaped, each having a plurality of fibers which are impregnated with a thermoplastic matrix material.

This invention discloses a multi-process integrated forming method for fiber needle-punching and stitching printing, based on integrated FDM molding equipment. The method includes: acquiring a 3D model of the part to be formed and planning the printing path, continuous fiber skeleton filling area, needle-punching points, and stitching path; setting process parameters and equipping a multi-module nozzle; completing the continuous fiber skeleton filling of the thermoplastic matrix printed part through the fiber needle-punching and stitching printing module nozzles; after each layer is printed, interlayer reinforcement of the component is achieved through needle-punching units; parameters are monitored in real time and adaptively adjusted during the forming process; and the finished product is obtained after cooling and post-processing. This invention solves the problems of low forming freedom, weak interlayer performance, and insufficient in-plane reinforcement in existing FDM-printed carbon fiber reinforced thermoplastic composite materials. It achieves integrated forming of complex structural parts, improves the overall structural performance and appearance quality of the formed parts, fully utilizes the reinforcing effect of continuous carbon fibers, and improves production efficiency and process stability.

The application relates to the technical field of waste fiber particle preparation, and discloses a preparation method of waste fiber particles, which comprises the following steps: step S1: first, waste fibers are subjected to multistage sorting, and then, composite modification is carried out to complete pretreatment; step S2: fibers pretreated through step S1 and a thermoplastic matrix are subjected to dynamic composite process to prepare fiber-matrix particles; and step S3: the fiber-matrix particles prepared through step S2 are sequentially subjected to post-treatment and grading; through the synergistic process of multistage sorting, composite modification, dynamic composite and post-treatment grading, the application realizes efficient preparation of waste fiber particles. The synergistic cooperation of various process units not only solves the environmental pollution problem of waste fibers, but also realizes high-value utilization of resources; the prepared particles are high in purity, excellent in mechanical properties and good in uniformity, are suitable for industrialized production, and have both environmental benefits and economic benefits.

This invention discloses an outdoor signage energy-storage self-luminous material and its preparation method in the field of energy-storage self-luminous material technology. The energy-storage self-luminous material is a three-layer board, including a top layer, a middle layer, and a bottom layer. The raw materials, by mass percentage, include: 5%-45% dual-mechanism heat-sensitive luminescent powder; 50%-90% thermoplastic matrix; 0.1%-0.5% intelligent photothermal response additive; 4.0%-4.5% reinforcing filler; and 1.2%-2.5% weather-resistant protective component. The dual-mechanism heat-sensitive luminescent powder is composed of SrAl2O4:Eu... 2+ ,Dy 3+ Long afterglow powder and NaYF4:Yb 3+ Er 3+ After mixing with SiO2 upconversion powder, the mixture undergoes sequential chelation with 3-hydroxy-2-naphthoic acid-boronate, inorganic silicon-oxygen copolymerization, and fluorosilane crosslinking, followed by drying and curing. This invention, through the synergistic effect of multiple structures and components, comprehensively optimizes the luminescent properties, weather resistance, mechanical stability, and intelligent adaptability of outdoor signage materials, providing reliable technical support for the upgrading of outdoor signs such as road safety signs, highway signs, and tunnel emergency signs.

Described herein are thermoplastic vulcanizate compositions that include a thermoplastic matrix comprising a cyclic olefin copolymer and an oil and particles dispersed in the thermoplastic matrix and comprising an at least partially cross-linked rubber. The thermoplastic vulcanizate composition has a tan δ profile comprising a peak occurring between about −20° C. and about 90