The invention discloses a
smelting process of a special as-cast
zinc alloy, which comprises the following steps: S1, when a
crucible is filled, putting aluminum and
zinc bulk materials above small bulk materials such as a
magnesium elementary substance, an intermediate
alloy and the like; s2, vacuumizing operation is carried out, so that the
vacuum induction melting furnace is kept in a high-
vacuum state; s3, the power is firstly increased, so that the temperature in the furnace is increased to a certain
smelting temperature; when a sign of gas volatilization appears on the surface of the
zinc alloy melt, starting to turn down the power so that the temperature in the furnace is reduced to a relatively stable
smelting temperature state; s4, after natural cooling, the power is increased again,
electromagnetic stirring is continuously conducted while heating continues, and refining operation is completed; and S5, after
casting is completed, cooling is conducted for a certain time, and the special as-cast zinc alloy is obtained. According to the smelting technology, precise smelting and efficient refining of the zinc alloy are achieved, the
mechanical property and
corrosion resistance of the zinc alloy are effectively improved, and the requirement for the high-performance zinc alloy in the high-end manufacturing field can be met.