This invention discloses a method for preparing a three-dimensional integrated
lumbar support
cushion. The raw materials of the
lumbar support
cushion include:
ethylene-
vinyl acetate copolymer, polyether-type
thermoplastic polyurethane elastomer, physically foamed microspheres,
azodicarbonamide,
caprolactam-blocked 4,4'-
diphenylmethane diisocyanate, surface-modified
copper nanowires, and silver-loaded
silicone composite components. The preparation process is as follows: the matrix resin and modified
copper nanowires are melt-blended at high temperature, and then mixed with the foaming
system, crosslinking agent, and composite components at low temperature to obtain a blended base material; the blended base material is injection molded, followed by static differential temperature field for pressure holding and curing, and finally cooled and demolded. This invention utilizes
copper nanowires to construct a thermally conductive network, which, combined with the external
temperature difference, forms a continuous foaming ratio and crosslinking
density gradient inside, eliminating the physical phase interface of traditional multi-material splicing, significantly improving the
tear resistance and fatigue life of the transition zone; and utilizes cooling phase separation to form an anti-slip and antibacterial
skin layer.