Diamond wire production process with quantitative sanding and online monitoring function

A production process, diamond wire technology, applied in program control, measuring device, computer control, etc., can solve the problems of difficult control of detection sampling interval, inability to timely feedback, slow detection speed, etc., to improve stability, reduce labor costs, The effect of saving resources

Inactive Publication Date: 2018-10-12
江苏亿荣新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The detection speed of this method is slow, and the interval of detection sampling is not easy to control. At the same time, the results of offline detection cannot be fed back to the production line in time to adjust the process parameters. Line key quality indicators

Method used

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  • Diamond wire production process with quantitative sanding and online monitoring function
  • Diamond wire production process with quantitative sanding and online monitoring function

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] Structure like figure 1 with figure 2 As shown, the diamond wire production process with quantitative sand addition and online monitoring functions provided in this embodiment includes the following specific steps:

[0033] A pay-off, B surface cleaning, C surface pretreatment, D diamond adhesion, E diamond consolidation, F anti-friction coating coating and G drying, an online monitoring device is set between step E and step F;

[0034] The online monitoring device includes the bottom plate 1, the camera 2, the camera installation slide 3, the main light source 4, the backlight source 5, and the wire guide wheel 6, the wire guide wheel 6, the camera installation slide 3, the main light source 4, and the backlight source 5. Installed on the bottom plate 1, characterized in that: the wire guide wheel 6 is provided with a diamond wire 7, a camera mounting slide 3 and a main light source 4 are installed on the bottom plate 1 on the side of the diamond wire 7, and the camera 2 i...

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PUM

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Abstract

The invention discloses a diamond wire production process with quantitative sanding and online monitoring function. The process comprises the following specific steps of: A, payoff, B, surface cleaning, C, surface pretreatment, D, diamond attachment, E, diamond consolidation, F, friction reduction clad layer coating and G, drying, wherein an on-line monitoring device is arranged between the step Eand the step F; the device applied in the step D is an automatic adding diamond device which is arranged on a corundum plating tank and includes a sand storage tank, a conveyor and a storage tank fixing support frame. The diamond wire production process with quantitative sanding and online monitoring function solves the problem that the content of the corundum in the plating solution caused by the manual addition greatly fluctuates, and the quality of the diamond wire quality is greatly improved, the labor cost of the enterprise is reduced, and the diamond wire production process can providedata support for the quality assessment and production process adjustment of the of the diamond wire.

Description

Technical field [0001] The invention relates to a diamond wire production process with quantitative sand adding and online monitoring functions. Background technique [0002] During the production process of diamond wire, since diamond is continuously plated on the steel wire, the content of diamond in the plating solution will gradually decrease. In order to ensure the content of diamond in the plating solution, it is necessary to continuously add diamond to the plating solution during the production process. Generally, manual timing and quantitative methods are used, but this method is likely to cause large fluctuations in sand content during actual operation, resulting in abnormal quality of the diamond wire, increasing labor input and maintenance costs; based on this, a device that can overcome the above defects is developed. A device that can solve the disadvantages of large fluctuations in sand content and large investment in manpower, and a device that improves the quality...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01B11/00G01N21/892G05B19/042
Inventor 杨军
Owner 江苏亿荣新材料科技有限公司
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