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Iron core block of motor, stator core, manufacturing method thereof, stator, motor and household appliance

A stator core and iron core technology, which is applied in the manufacture of stator/rotor bodies, motor generators, electrical components, etc., can solve the problem of increasing the effective gap, affecting the roundness of the iron core, and the deformation of the interface of the arc-shaped punching sheet, etc. problems, to achieve the effect of narrowing the fit gap, ensuring stability and stable performance

Active Publication Date: 2018-11-27
GREE ELECTRIC APPLIANCES INC +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This structure results in that each arc-shaped punch can only be inserted longitudinally from top to bottom or from bottom to top when splicing each other. In order to make the splicing process smooth and avoid friction between the arc-shaped punches, when splicing Usually, the gap fit method is adopted, and the existence of the gap will cause the iron core after splicing to become loose, making it difficult to ensure the roundness, which will cause noise and vibration when the motor is running, and affect the service life of the motor
In addition, the existence of the gap also increases the effective gap between the stator and the rotor, which affects the performance of the motor
In addition, the up-and-down insertion splicing method easily deforms the interface of the arc-shaped punches, which will further affect the roundness of the iron core after splicing, and easily damage the insulation between the arc-shaped punches, affecting the performance of the motor

Method used

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Examples

Experimental program
Comparison scheme
Effect test

no. 1 example

[0060] see Figure 6 to Figure 8 , the stator core for the motor in this embodiment is formed by splicing a plurality of iron core pieces along the circumferential direction. Wherein, each iron core block is formed by stacking a plurality of iron core punching pieces, and the plurality of iron core punching pieces include a plurality of first iron core punching pieces 2 of the same shape and a plurality of second iron cores of the same shape Punches 3, the first core punches 2 and the second core punches 3 are arranged along the axial direction of the iron core block, and each of the first core punches 2 and the second core punches 3 is made of Stamped from silicon steel sheet. In this embodiment, one iron core block includes two first iron core block units and one second iron core block unit, and in the axial direction of the stator core, the second iron core block unit is located at two Between the first iron core block units. The first iron core block unit includes a plu...

no. 4 example

[0086] As an explanation of the fourth embodiment of the iron core block of the present invention, only the differences from the first embodiment of the iron core block described above will be described below. The fourth embodiment of the stator core and its manufacturing method is a stator core spliced ​​by the fourth embodiment of iron core blocks and its manufacturing method.

[0087] see Figure 22 and Figure 23 , in this embodiment, the insertion portion 350 of the second iron core punch includes a receiving portion 351 and two third tenons 352, the receiving portion 351 is located between the two third tenons 352, and the third tenon 352 is along the second yoke The circumferential direction of the second yoke extends outward from the bottom wall of the second mortise 310, and a groove is formed between the two third mortises 352, which is the receiving portion 351, and the receiving portion 351 is along the circumferential direction of the second yoke. A side wall on...

no. 5 example

[0094] As an explanation of the fifth embodiment of the iron core block of the present invention, only the differences from the above first embodiment of the iron core block will be described below. The fifth embodiment of the stator core and its manufacturing method is a stator core spliced ​​by the fifth embodiment of iron core blocks and its manufacturing method.

[0095] In this embodiment, the stator core includes a first iron core block unit and a first iron core block unit arranged at intervals along the axial direction, wherein the first iron core block unit is stacked by a plurality of first iron core punching sheets The second iron core block unit is formed by laminating multiple second iron core punches, and the shape of the first iron core punch is the same as that of the second iron core punch in the fourth embodiment of the iron core block. The shape of the second iron core punch is the same as that of the second iron core punch in the first embodiment of the iro...

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PUM

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Abstract

The invention provides an iron core block of a motor, a stator core, a manufacturing method thereof, a stator, the motor and a household appliance. The iron core block comprises a yoke part and a tooth part; along the circumferential direction of the iron core block, a first end of the yoke part is arranged as a first spliced end, an accommodating slot is formed on the first spliced end, bucklingparts are respectively arranged on two side walls of the accommodating slot, the buckling parts extend along an axial direction parallel to the yoke part, and the buckling parts shift toward one sideaway from the accommodating slot under an external acting force; along the circumferential direction of the iron core block, a second end of the yoke part is arranged as a second spliced end, the second spliced end is equipped with a joint bulge, buckling slots are respectively formed on the two sides of the joint bulge, and the buckling slots stretch along the axial direction parallel to the yokepart; the joint bulge of another iron core block can be accommodated in the accommodating slot; the buckling parts are buckled with the buckling slots of another iron core block and are used for limiting the relative displacement of two adjacent iron core blocks along the circumferential direction; the iron core block is capable of reducing the fitting gap between two adjacent iron core blocks, so that the performance stability of the motor can be ensured.

Description

technical field [0001] The invention relates to the field of motors, in particular to an iron core block for a motor, a stator core composed of the iron core block, a stator with the stator core, a motor and a household appliance. Background technique [0002] The motor iron core is the core component in the motor, which is used to increase the magnetic flux of the inductance coil and realize the maximum conversion of electromagnetic power. There are many different types of motor cores, among which the block-type motor core is formed by laminating multiple arc-shaped punches and splicing them together. [0003] Such as Figures 1 to 5 As shown, two arc-shaped punching pieces 101 and 102 adjacent to each other in the circumferential direction in the existing motor iron core are generally spliced ​​by cooperation of dovetail-shaped protrusions 103 and dovetail grooves 104 . This structure results in that each arc-shaped punch can only be inserted longitudinally from top to bo...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H02K1/14H02K15/02
CPCH02K1/148H02K15/022
Inventor 黄海良许金鑫唐林刘丽刚肖胜宇陈彬
Owner GREE ELECTRIC APPLIANCES INC
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