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A method for real-time detection of weld seam targets

A real-time detection and target technology, applied in neural learning methods, image data processing, image enhancement, etc., can solve problems such as poor robustness and inaccurate positioning of welding starting points, and achieve simple operation, simple structure, and accurate positioning effect Effect

Active Publication Date: 2018-12-18
SOUTH CHINA UNIV OF TECH
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Problems solved by technology

[0004] In view of the above problems, the present invention provides a real-time detection method for weld targets, by collecting and preprocessing training samples, training a weld detector based on convolutional neural network, so that it can quickly and accurately identify and locate different types of welds It can effectively solve the problem of inaccurate positioning and poor robustness of the welding starting point by the morphological method used by the automatic welding seam tracking system in the current automatic welding technology

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  • A method for real-time detection of weld seam targets
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[0017] The purpose of the present invention will be further described in detail through specific implementation methods below, and the embodiments cannot be repeated here one by one, but the implementation methods of the present invention are not therefore limited to the following examples.

[0018] A method for real-time detection of a weld target, in one embodiment, the method is based on a detection system such as figure 2 As shown, it includes a six-degree-of-freedom mechanical arm 1, a welding torch 2, a line laser sensor 3, a workbench 4, an embedded controller 5, and a workpiece 7. The workpiece 7 is placed on the workbench 4, and the line laser vision sensor 3 is installed on the welding torch 2. Above, the welding torch 2 is placed at the end of the six-degree-of-freedom mechanical arm 1, and the line laser sensor 3 and the welding torch 2 change their positions in space through the movement of the six-degree-of-freedom mechanical arm 1. The internal structure of the...

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Abstract

The invention belongs to the technical field of detection, in particular to a method for real-time detection of weld seam targets. The method comprises the following steps: building a training sampleset: welding seam images of different shapes are collected as source samples and the source samples are pretreated to form a training sample; training detector offline: the neural network is trained under different initial conditions by using the training samples, and the optimal neural network model is obtained by multiple training as a welding seam detector; performing on-line detection: a detection image is acquired, a weld detection is performed by using the weld detector and a detection result is output. The invention overcomes the problem of poor robustness of positioning the weld seam through the morphological method, realizes the accurate positioning of the weld seam of different shapes, classifies the weld seam of different kinds accurately, and has high positioning precision by adopting the weld seam detector obtained through the weld seam image training based on the line laser imaging for the different weld seams.

Description

technical field [0001] The invention relates to a real-time detection method for a welding seam target, in particular to a real-time detection method for a robot line laser welding seam. Background technique [0002] Due to the problems of high labor intensity, harsh working environment, and low efficiency of hand-held welding by workers, welding robots are gradually applied to welding production at home and abroad. Most of the traditional welding robots are teaching and programming robots, and sensors are used to assist in obtaining external information to adjust the welding trajectory. In recent years, with the development of computer vision, the welding seam tracking system based on laser and vision sensor imaging has begun to appear, and its characteristic is to realize the location of welding seam feature points by means of tracking. Since most of its tracking algorithms are based on the way of spatio-temporal context learning, the initial point of the weld needs to be...

Claims

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Application Information

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IPC IPC(8): G06T7/00G06N3/08G06N3/04
CPCG06N3/084G06T7/0004G06T2207/20104G06T2207/30164G06T2207/20081G06T2207/10004G06N3/045
Inventor 邹焱飚王灿烨
Owner SOUTH CHINA UNIV OF TECH
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