Stamping die with irregular holes distributed in axial direction of round pipe

An axially distributed, stamping die technology, applied in the field of stamping die, can solve the problems of high labor and mold cost, rough processing method, impact on production efficiency, etc., to save labor and mold cost, solve reliability and uniqueness, The effect of ensuring the angular dimension accuracy

Inactive Publication Date: 2019-01-08
隆昌山川机械有限责任公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The shortcomings of the machining method are obvious, the processing method is rough, the size and position accuracy of the processed product is low, and the processing efficiency is also low; the stamping method of the general structure also has many problems, because the process method and positioning device are not clever and reasonable enough. , the position accuracy of the porous position is not easy to guarantee. In addition, there are many punching processes and molds, and the cost of manpower and molds is high. Since multi-process debugging and handling molds are required, the production efficiency is also affected to a certain extent. So many process processing problems often Restricting the production capacity needs of this type of round tube products

Method used

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  • Stamping die with irregular holes distributed in axial direction of round pipe
  • Stamping die with irregular holes distributed in axial direction of round pipe
  • Stamping die with irregular holes distributed in axial direction of round pipe

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] Example 1, such as figure 1 , Figure 5 , Figure 6 , Figure 7 and Figure 8 Shown in, the present invention is an upper template 1, a circular punch 2, a punch fixing plate 3 and an elastic unloading device; the circular punch 2 is fixedly installed on the upper template 1 through the punch fixing plate 3; the lower The mold structure includes a lower mold 4, a lower template 5, a support seat 6 and an index positioning device; the lower mold 4 is supported and installed on the lower template 5 through the support seat 6; Indexing and positioning device; an elastic unloading device is arranged between the upper template 1 and the lower mold 4, and the elastic unloading device resets the circular punch 2 after stamping; the circular punch 2 is detachable in multiple groups, The number of groups is the same as the number of holes distributed in the axial direction of the processed round pipe; the circular punch 2 is based on the indexing positioning device, corresp...

Embodiment approach

[0028] a. If figure 2 , image 3 and Figure 4 As shown in , a schematic diagram of the distribution structure of each hole on the processed round tube, when punching the first hole position 19, first open the process slot 25 on the left end face of the processed round tube, and set it according to the external size of the processed round tube The size of the process slot 25, this process slot 25 can be snapped into the positioning turntable 10, with the positioning turntable 10 as the lengthwise reference and the distribution reference of the angle on the circumference of each punching hole. First pull out the threading pin 7, and rotate the positioning turntable 10 clockwise, so that the positioning slot on the positioning turntable 10 is aligned with the angular indexing position of the first hole 19 marked on the indexing plate 9, and after alignment, use the threading Insert the pin 7 into the positioning turntable 10 for locking; lift the lower mold 4 lightly by hand, ...

Embodiment 2

[0033] Embodiment 2, on the basis of embodiment 1, lower mold structure is carried out optimized design, as figure 1 and Figure 8 As shown in , a support spring 12 is provided between the lower mold 4 and the lower template 5; the left end of the lower mold 4 is hingedly mounted on a hinge support 15 through a mandrel 13 and a cotter pin 14 .

[0034] Take the stamping first hole position 19 as an example, and the rest of the processing holes are the same. When punching the first hole 19: pull out the threading pin 11 first, and rotate the indexing plate 9 clockwise to make the positioning slot on the positioning turntable 10 and the angle indexing position of the first hole 19 marked on the indexing plate 9 Alignment, after alignment, insert the pin 7 into the positioning turntable 10 to lock; lift the lower die 4 slightly by hand, insert the round tube into the lower die 4, push the round tube and snap the process slot 25 on the round tube Insert the positioning pin 18 s...

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Abstract

The invention discloses a stamping die with irregular holes distributed in an axial direction of a round pipe. An upper die structure comprises an upper die plate, circular male dies, a male die fixing plate and an elastic discharging device; a lower die structure comprises a lower die, a lower die plate, a supporting base and an indexing positioning device; the multi-group circular male dies areinvolved and are arranged in detachable structure, and the number of the groups is the same as the number of the holes distributed in the axial direction of a machined round pipe; the circular male dies are arranged along the axial direction of the lower die by taking the indexing positioning device as a reference; and indexing of the indexing positioning device and the angle distribution of eachhole in a machined round pipe fitting in the radial circumference is in one-to-one correspondence. According to the one-die stamping multihole die, the stamping precision is used as the reference through the indexing positioning device, the reliability and the uniqueness of the positioning reference are achieved, the precision of the angle and the size of a round pipe product in the radial direction is guaranteed, and the positioning reference can be easily found during stamping in each time; and in the aspect of a die device, the plurality of circular male dies which can be arranged in a modularized mode and in a quickly disassembled and assembled mode is adopted as upper dies, so that the labor cost and the die cost are saved.

Description

technical field [0001] The invention relates to the technical field of stamping dies, in particular to a stamping die with irregular holes distributed in the axial direction of a circular tube. Background technique [0002] With the rapid development of the domestic auto market and the increasing demand for lightweight auto parts, more and more technical requirements for welded pipe extended processing products urgently need to be strongly guaranteed by auto parts suppliers. At present, new designs for extended products of welded pipes for automobiles, such as figure 2 As shown in , the round tube product has multiple round holes and multiple elongated holes that need to be processed and guaranteed. In addition to the dimensional accuracy requirements for multiple holes, there are also requirements for axial distance dimensions and radial angular dimensions. [0003] The processing methods conventionally used in the past can be basically divided into: machining method and s...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21D28/34B21D28/28
CPCB21D28/28B21D28/34
Inventor 钟卫邹卫东张文明王小林
Owner 隆昌山川机械有限责任公司
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