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A Correction Process for Butt Welding Bending Deformation of Stainless Steel Small-diameter Thin-walled Pipes

A technology for bending and deforming thin-walled pipes, applied in welding equipment, welding accessories, welding connection methods, etc., can solve the problems of pipe surface scratches, reduced corrosion resistance of pipeline butt girth welds, and large amount of bending deformation. Achieve the effects of avoiding the decline of corrosion resistance, good operation guidance, and overcoming damaged pipelines

Active Publication Date: 2020-09-18
CHENGXI SHIPYARD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

During the welding process, the stainless steel fuses the base metal and the filler metal at a high temperature of 5000-6000 ° C, and then recrystallizes and solidifies; because the filler metal and the base metal are fused to form a welded joint, it will inevitably cause deformation of the nozzle joint, and stainless steel cannot be welded. Pyrotechnic correction, because pyrotechnic correction will increase the carbonization of the weld, resulting in chromium deficiency, thereby reducing the corrosion resistance of the butt girth weld of the pipeline
If mechanical correction is used, it is easy to cause scratches on the surface of the pipe, or it cannot be completely corrected in place due to the large amount of bending deformation

Method used

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  • A Correction Process for Butt Welding Bending Deformation of Stainless Steel Small-diameter Thin-walled Pipes
  • A Correction Process for Butt Welding Bending Deformation of Stainless Steel Small-diameter Thin-walled Pipes
  • A Correction Process for Butt Welding Bending Deformation of Stainless Steel Small-diameter Thin-walled Pipes

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Experimental program
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Effect test

Embodiment 1

[0033] like Figures 1 to 5 Shown is an embodiment of a correction process for butt welding bending deformation of a stainless steel small-diameter thin-walled pipe of the present invention, including the following process steps:

[0034] Step 10. Determination of the curved inner concave part: find out the curved inner concave part at the butt girth weld on the thin-walled pipe, and determine the amount of bending deformation;

[0035] Step 20, filling the back protection gas: filling a sufficient amount of argon gas inside the thin-walled tube to form the back protection of the weld;

[0036] Step 30, argon arc welding without wire filling heating: adopt argon arc welding, and use the arc generated by argon arc welding to heat along a circle of the butt girth weld without filling argon arc welding wire;

[0037] Step 40, water spray cooling: perform partial water spray cooling on the butt girth weld in the area around the curved inner recess on the thin-walled pipe;

[003...

Embodiment 2

[0051] like Figures 1 to 5 As shown, the stainless steel heating coil of 18600 chemical ship is used for the test. The test tubes are φ68x3x250mmx2, welded according to the pipe WPS, and then the simulated on-site calibration test is carried out. Through non-destructive flaw detection test, mechanical test and corrosion test, it is checked whether the performance is satisfied.

[0052] specific plan:

[0053] a) Preparation before welding: Prepare the S316L pipe for testing according to the drawing of the heating coil and the welding process.

[0054] b) Butt fitting: ensure that the pipes are butted in a straight line.

[0055] c) Butt welding: short-arc welding is adopted, and the interlayer temperature should not be lower than the preheating temperature and cannot exceed 100°C (the layer temperature should be measured for each weld seam). The temperature is also measured on the back of the weld, and the temperature is measured on the back of each weld, and the final temp...

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Abstract

The invention relates to the technical field of welding, and discloses a correcting process for butt welding bending deformation of a stainless steel small-diameter thin-walled tube. The correcting process comprises the steps of 10, bending concave part determining procedure, 20, back protection gas filling procedure, 30, argon arc welding non-filler wire heating procedure, 40, water spraying andcooling procedure and 50 natural cooling procedure. According to the correcting method, the bending deformation after welding of the stainless steel thin-walled tube is corrected, and meanwhile, goodmechanical property and corrosion resistance of the corrected butt welding joint are ensured.

Description

technical field [0001] The invention relates to the field of welding technology, in particular to a process for correcting bending deformation of stainless steel small-diameter thin-walled pipes in butt welding. Background technique [0002] Stainless steel small-diameter thin-walled tubes are widely used in the mechanical field, and they can be used as liquid transportation pipelines or heat exchange pipelines. In order to meet the requirements of use, stainless steel pipes often need to be butt welded. Because the pipe wall of the stainless steel pipe is thin and there is welding deformation, it is easy to cause the stainless steel pipe to bend to a certain extent around the butt girth weld after butt welding, thereby affecting the quality of the product. [0003] For example, the heating coils of liquid cargo tanks in large chemical ships are S316L stainless steel thin-walled tubes, which are assembled by tire frame binding, and then the stainless steel thin-walled tubes...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K9/167B23K9/028B23K33/00B23K9/32B23K101/06B23K103/04
CPCB23K9/0282B23K9/167B23K9/323B23K33/004
Inventor 朱池吴泰峰刘秋亮唐锋黄震
Owner CHENGXI SHIPYARD