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Steel material monitoring adjusting system for steel forging and working method thereof

A technology for adjusting system and steel, applied in the field of steel forging, can solve problems such as excessive heat loss, increase forging time, reduce work efficiency, etc., and achieve the effects of improving management level, reducing scrap rate, and improving efficiency

Inactive Publication Date: 2019-08-09
金驰
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In the prior art, the forging and forming of the parts is generally realized by the combination of the forging press main unit, the manipulator and the feeding machine. However, when the workpiece is turned around and forged and the upper and lower worktables must be completed by the crane and other lifting equipment, the cycle is long. Moreover, the heat loss is too much, which directly affects the forging forming efficiency and forging quality of the workpiece.
[0003] In the prior art, the temperature during the forging process cannot be controlled, and the forged shape cannot be monitored, which greatly increases the forging time, reduces work efficiency, and is not conducive to maintaining the yield rate of forged workpieces

Method used

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  • Steel material monitoring adjusting system for steel forging and working method thereof
  • Steel material monitoring adjusting system for steel forging and working method thereof
  • Steel material monitoring adjusting system for steel forging and working method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0054] refer to Figure 1-2 as an example.

[0055] A steel monitoring and adjusting system for iron and steel forging, including: a forging device, a fixing device, and also includes: a control processor 4 and a monitoring device.

[0056] The forging device includes: a hydraulic extrusion device 11, a molding device, and a force transmission device.

[0057] The hydraulic extruding device 11 includes a first extruding device and a second extruding device, and the first extruding device and the second extruding device are arranged oppositely on the upper and lower sides respectively. The hydraulic extruding device 11 is used to apply extruding force to the middle, and is used for waking up the steel. The steel material is disposed between the first hydraulic extrusion device 11 and the second hydraulic extrusion device 11 .

[0058] There are two identical force transmission devices, which are respectively connected with the first extruding device and the second extruding ...

Embodiment 2

[0071] refer to image 3 as an example.

[0072] This embodiment is basically the same as the first embodiment above, except that, as a preferred mode of the present invention, the temperature monitoring device 31 presets at least three temperature monitoring positions, and the temperature monitoring device 31 monitors the temperatures of the three temperature monitoring positions , and output the real-time temperature value of the preset temperature monitoring position to the control processor 4 .

[0073] As a preferred mode of the present invention, the profile monitoring device 32 presets at least three monitoring surfaces, the profile monitoring device 32 monitors the profile data of the three monitoring surfaces, and outputs the profile data of the preset monitoring surfaces to the control processor 4 .

[0074] The positions of the three detection surfaces can be different surfaces of the steel.

[0075] As a preferred mode of the present invention, the molding devic...

Embodiment 3

[0078] This embodiment is basically the same as the above embodiment, the difference is that, as a preferred mode of the present invention, the following steps are included:

[0079] S101: The control processor 4 outputs a clamping signal to the clamping device 25, and the clamping device 25 clamps the steel material.

[0080] S102: The control processor 4 outputs moving signals to the vertical moving device 22, the horizontal moving device 21, and the horizontal moving device 23 respectively, so as to move the clamped steel material between the molding devices.

[0081] S103: The control processor 4 outputs a pressure signal to the first extrusion device and the second extrusion device, and the first extrusion device and the second extrusion device are turned on.

[0082] S104: The temperature monitoring device 31 monitors the temperature of the steel, and converts the temperature into a real-time temperature value and outputs it to the control processor 4 .

[0083] S104: T...

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Abstract

The invention relates to a steel material monitoring adjusting system for steel forging and a working method thereof. The steel material monitoring adjusting system comprises a forging device and a fixing device, and further comprises a control processor and a monitoring device. The forging device comprises a hydraulic extruding device, a shaping device and a force transfer device. The hydraulic extruding device comprises a first extruding device and a second extruding device, wherein the first extruding device and the second extruding device are oppositely arranged on the upper side and the lower side respectively. The fixing device comprises a transverse moving shaft, a longitudinal moving shaft, a horizontal moving device, a rotating device and a clamping device. A transverse moving device is arranged in the transverse moving shaft, the transverse moving device moves along the transverse moving shaft, and the transverse moving shaft is parallel to the horizontal direction; a longitudinal moving device is arranged in the longitudinal moving shaft, and the longitudinal moving device moves along the longitudinal moving shaft; and the rotating device is arranged at one end of the horizontal device, and the monitoring device comprises a temperature monitoring device and an outline monitoring device.

Description

technical field [0001] The invention relates to the field of steel forging, in particular to a steel monitoring and adjusting system for steel forging and a working method thereof. Background technique [0002] In the prior art, the forging and forming of the parts is generally realized by the combination of the forging press main unit, the manipulator and the feeding machine. However, when the workpiece is turned around and forged and the upper and lower worktables must be completed by the crane and other lifting equipment, the cycle is long. And the heat loss is too much, which directly affects the forging forming efficiency and forging quality of the workpiece. [0003] In the prior art, the temperature during the forging process cannot be controlled, and the forged shape cannot be monitored, which greatly increases the forging time, reduces work efficiency, and is not conducive to maintaining the yield of forged workpieces. Contents of the invention [0004] Purpose o...

Claims

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Application Information

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IPC IPC(8): B21J13/00B21J9/20
CPCB21J9/20B21J13/00
Inventor 金驰
Owner 金驰
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