Mattress production process

A production process and technology for mattresses, applied in the field of mattress processing, can solve the problems of large mattress size, high labor intensity, low work efficiency, etc., and achieve the effect of smoothing the turning process, improving processing efficiency, and avoiding burdens.

Active Publication Date: 2019-08-30
佛山市顺德区库斯家具实业有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Simmons has a one-step hemming process in the processing process, that is, the fabrics on both sides of the mattress and the fabric around the mattress are sewn together with a narrow and long cloth belt. The edge processing is performed on both sides, that is to say, after the edge processing is performed on the front of the mattress, the entire mattress needs to be turned over, and then the edge processing is performed on the hair surface of the mattress. At present, most manufacturers use Manually turn over the mattress, but because the size of the mattress is large and heavy, at least two workers are required to turn it over, which is labor-intensive and inefficient

Method used

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  • Mattress production process
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Examples

Experimental program
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Effect test

Embodiment 1

[0031]A mattress production process, including: a. Feed and feed inspection: the suitability and qualification of raw materials are directly related to the production and quality of mattress products; b, pleats and springs: pleats are the mattress The cotton car used in the fabric goes to the fabric, and the final form of expression is the top and bottom layer of the mattress; the spring is to connect the coil springs into a whole; c, the cutting bed and the bed net are made: the cutting bed It is to cut the pleated cotton fabric to the size of the mattress; the bed net is made, and the spring net formed by the spring, the interlocking spring net or the independent bag spring net is fixed with a frame iron, thus forming a bed net; d. Bottom: Lay cotton felt or other cushions on the bed net, and then place the pleated cotton fabric; e, edge: place the finished mattress on the processing table, and sew the upper and lower fabrics on the edge through the edge machine. together; f...

Embodiment 2

[0044] A mattress production process, including: a. Feed and feed inspection: the suitability and qualification of raw materials are directly related to the production and quality of mattress products; b, pleats and springs: pleats are the mattress The cotton car used in the fabric goes to the fabric, and the final form of expression is the top and bottom layer of the mattress; the spring is to connect the coil springs into a whole; c, the cutting bed and the bed net are made: the cutting bed It is to cut the pleated cotton fabric to the size of the mattress; the bed net is made, and the spring net formed by the spring, the interlocking spring net or the independent bag spring net is fixed with a frame iron, thus forming a bed net; d. Bottom: Lay cotton felt or other cushions on the bed net, and then place the pleated cotton fabric; e, edge: place the finished mattress on the processing table, and sew the upper and lower fabrics on the edge through the edge machine. together; ...

Embodiment 3

[0046] A mattress production process, including: a. Feed and feed inspection: the suitability and qualification of raw materials are directly related to the production and quality of mattress products; b, pleats and springs: pleats are the mattress The cotton car used in the fabric goes to the fabric, and the final form of expression is the top and bottom layer of the mattress; the spring is to connect the coil springs into a whole; c, the cutting bed and the bed net are made: the cutting bed It is to cut the pleated cotton fabric to the size of the mattress; the bed net is made, and the spring net formed by the spring, the interlocking spring net or the independent bag spring net is fixed with a frame iron, thus forming a bed net; d. Bottom: Lay cotton felt or other cushions on the bed net, and then place the pleated cotton fabric; e, edge: place the finished mattress on the processing table, and sew the upper and lower fabrics on the edge through the edge machine. together; ...

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Abstract

The invention discloses a mattress production process. The mattress production process comprises the following steps that a, feeding and feeding detection are carried out, specifically, whether raw materials are suitable and qualified or not is directly related to the production and quality of mattress finished products; b, cotton pleating and spring connecting are carried out, specifically, cotton pleating is to turn cotton used in mattress fabrics onto a cloth material, a final expression form is the bottom fabric on the topside of a mattress, and spring connecting is to connect coil springsinto a whole; c, bed cutting and bed net manufacturing are carried out, specifically, the bed cutting is to cut the cloth material which is subjected to cotton pleating to the size of a mattress, anda bed net is formed by fixing a spring net formed by spring connecting, an interlocking spring net or an independent bag spring net with frame iron according to the bed net manufacturing; d, bottoming is carried out, specifically, cotton felt or other cushion layers are spread on the bed net, and then fabrics which are subjected to cotton pleating is placed; e, edge surrounding is carried out, specifically, the finished mattress is placed on a machining table, and the upper fabric and the lower fabric are sewed together through a edge surrounding machine; and f, finished product inspection iscarried out, specifically, all indexes of the manufactured mattress products are inspected, and the manufactured mattress products are packaged before leaving the factory.

Description

technical field [0001] The invention belongs to the technical field of mattress processing, and in particular relates to a mattress production process. Background technique [0002] In Asia, Simmons has attracted wide attention as a supplier of five-star hotels such as Shangri-La, The Peninsula, and Mandarin Oriental. The mattress has the characteristics of classic style design, noble and gorgeous appearance, fine manufacturing technology, health and environmental protection. It leads the development trend of mattresses in the world both in design and function. [0003] Simmons has a one-step hemming process in the processing process, that is, the fabrics on both sides of the mattress and the fabric around the mattress are sewn together with a narrow and long cloth belt. The edge processing is performed on both sides, that is to say, after the edge processing is performed on the front of the mattress, the entire mattress needs to be turned over, and then the edge processing...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B68G7/00B68G9/00B68G7/10B68G7/05B68G7/02
CPCB68G7/00B68G7/02B68G7/05B68G7/10B68G9/00
Inventor 杨晓慧王松明
Owner 佛山市顺德区库斯家具实业有限公司
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