Novel vanadium-nitrogen microalloy and preparing method

A new type of microalloy technology, applied in the field of production and preparation of new vanadium nitrogen microalloys, can solve the problems of no significant increase in product yield, product quality, furnace cavity scaling, ball cracking, ball sticking, etc., and achieve improvement Maturation and reduction speed, improvement of labor productivity, effect of quality and yield improvement

Active Publication Date: 2019-10-22
陕西丰源钒业科技发展有限公司
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AI Technical Summary

Problems solved by technology

But these methods all have shortcomings: ①expensive
②The yield is low and unstable
③Special device is required for blowing nitrogen
④ It is necessary to produce ferrovanadium first, and then solid-state nitriding to obtain ferrovanadium nitride, and the manufacturing cost is high
⑧In 2015, our company obtained the patent of "a vanadium-nitrogen microalloy additive and its preparation method", which solved some of the problems in the above-mentioned industries, but in the past, the old additives were used, and it was found in actual production that the product exploded and cracked The ball sticking problem is more serious, resulting in large loss of kiln equipment, no significant increase in product yield, high cost of special materials, resulting in high overall product cost
[0014] (1) The traditional process of preparing vanadium nitride not only requires harsh reaction equipment, high temperature strength requirements of equipment materials, high temperature environment, and long reaction cycle, resulting in low labor productivity
[0015] (2) Excessive reaction cycle causes excessive energy consumption
[0016] (3) The long-term high-temperature process will cause a lot of equipment loss
[0017] (4) The one-time investment of equipment is large, the production volume is small, and the disproportion between input and output leads to high production costs and a decline in product competitiveness
In the past, our company used the natural flake graphite 399 crystalline graphite formula in the old vanadium nitrogen microalloy and its preparation method to alleviate this problem, but the product still has the phenomenon of ball cracking and ball sticking, which leads to scaling inside the kiln. Increased loss, poor product consistency, and high overall cost
[0020] 2. The natural flake graphite 399 crystal graphite formula is used, the price is high, and it is difficult for enterprises to accept such a high production cost of special materials, and the harmful elements contained in the minerals exceed the standard, which affects the product quality and the kiln cavity is seriously scaled.
[0025] 4. In the past, the vanadium-nitrogen alloy produced by our company in the old vanadium-nitrogen micro-alloy and its preparation method had fried balls and sticky balls. The unqualified products with a product size of less than 10 mm had to return to the milling station to re-grind and then make a second batch of ingredients. Secondary sintering causes secondary processing costs
At the same time, it solves the harsh reaction conditions and long reaction cycle in the preparation process of microalloy additives, resulting in low labor productivity
The one-time investment of equipment is large, the production volume is small, and the disproportion between input and output leads to high production costs and a decline in product competitiveness.

Method used

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  • Novel vanadium-nitrogen microalloy and preparing method

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preparation example Construction

[0054] Such as figure 1 As shown, the preparation method of the novel vanadium-nitrogen microalloy provided by the embodiments of the present invention comprises:

[0055] S101: Grinding 100 parts by mass of the vanadium compound to 100-200 meshes by means of a pulverizer.

[0056] S102: Mix 24-39 parts of composite reducing agent and 1-3% of ammonium bicarbonate or ammonium chloride with the ground vanadium compound, then add 0.1-2% of density enhancer and 10-20% of water , fully mixed evenly by a cone-type dry mixer.

[0057] S103: Press the uniformly mixed mixture under the condition of pressure of 2400pa ~ 3600pa, and the molded re-product goes through 2 ~ 5 days of natural normal aging and additive curing reaction process to improve its strength and reaction speed and reduce the reduction process. Expansion effect, a new type of vanadium-nitrogen microalloy is prepared by a fully automatic one-step nitrogen atmosphere protection double pusher kiln for slaking, drying, r...

Embodiment 1

[0060] The preparation method of vanadium-nitrogen microalloy formulation using vanadium pentoxide as raw material comprises:

[0061] Grind flake or powdery vanadium pentoxide to 150 mesh through a pulverizer, weigh the vanadium pentoxide that is 100g in mass fractions, and add 35g of composite reducing agent. This implementation selects 290 biological charcoal powder reducing agent, The dosage is based on the following reaction equation, prepared according to the chemical reaction, and the amount of carbon is adjusted appropriately.

[0062] V 2 o 5 +6C+1 / 2N 2 =VC+VN+5CO.

[0063] Add 0.1g of density enhancer Fe powder, add 1~3% of ammonium bicarbonate or ammonium chloride, mix well through the cone dry mixer, and add 12g of water to the wet mixer for wet mixing , mixed evenly and then pressed into shape, the molding pressing pressure is 2400pa, the size of the finished product after molding is an octagonal prism with a size of 40×40×35mm, and the formed product is cured...

Embodiment 2

[0066] The preparation method of vanadium-nitrogen microalloy formulation using vanadium trioxide as raw material comprises:

[0067] Grind flake or powdery vanadium trioxide to 200 mesh through a pulverizer, take vanadium trioxide with a mass ratio of 100g as the base, and add 24g of composite reducing agent. This implementation selects 290 biological charcoal powder reducing agent, The dosage is based on the following reaction equation, prepared according to the chemical reaction, and the amount of carbon is adjusted appropriately.

[0068] V 2 o 3 +4C+1 / 2N 2 =VC+VN+3CO

[0069] Add 2g of density enhancer Mn powder, add 1-3% of ammonium bicarbonate or ammonium chloride, mix well through a cone-type dry mixer, and then enter a wet mixer to add 12g of water for wet mixing. After mixing evenly, press molding. The molding pressing pressure is 3600pa. The size of the formed product is octagonal prism of 40×40×35mm. The formed product is cured by natural normal state for 5 day...

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Abstract

The invention belongs to the field of alloy treatment, and discloses a novel vanadium-nitrogen microalloy and a preparing method thereof. The novel vanadium-nitrogen microalloy comprises, by mass, 100parts of a vanadium compound, 24-39 parts of a novel biochar reducing agent, 1-3 parts of ammonium bicarbonate or ammonium chloride and 0.1-2 parts of a density strength agent. The preparing method comprises the steps that the vanadium compound is ground through a pulverizer; the novel biochar reducing agent and the ground vanadium compound are mixed, then, the density strength agent, the ammonium bicarbonate or the ammonium chloride and the water are added, and uniform mixing is conducted according to a certain proportion; and the mixture is pressed and formed. Compared with a previous vanadium-nitrogen microalloy and a preparing method thereof, the curing and reducing speed is increased, the problems about product ball exploding, ball cracking and ball adhering are solved, the product quality is improved, meanwhile, the damage rate of a kiln is reduced, the kiln maintaining cost is saved, and accordingly the production cost is greatly reduced.

Description

technical field [0001] The invention belongs to a method for preparing a metal formula, and relates to a method for producing a novel vanadium-nitrogen microalloy and its preparation method. Background technique [0002] Currently, the closest prior art: [0003] Vanadium-nitrogen alloys are mainly used as alloy additives in the metallurgical industry. In recent years, the industry has developed rapidly. A large number of industrial-scale application data show that the addition of vanadium to steel brings benefits to steelmaking production (reducing reheating temperature, reducing transverse cracks , reduce the rolling load, reduce the influence of rolling conditions on the properties of steel, etc.), improve the properties of steel (strength, toughness, ductility, formability, weldability and wear resistance, etc.), thereby reducing costs. This cost reduction not only refers to the reduction of steel production costs, but also the reduction of manufacturing costs brought a...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C35/00C22C27/02C22C1/10
CPCC22C1/10C22C27/025C22C35/00
Inventor 刘会军
Owner 陕西丰源钒业科技发展有限公司
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