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Batch processing and forming device for organic composite insulators

A composite insulator, processing and forming technology, applied in the direction of insulators, electrical components, circuits, etc., can solve the problems of not meeting the design requirements of multi-output devices, not being able to inject several groups of molds, and increasing the working time, so as to improve the injection molding effect. The effect of simple design and improved work efficiency

Active Publication Date: 2019-10-29
ZHONGRUI ELECTRIC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Its characteristic is that the mechanical strength and internal and external insulation properties of the insulator should be borne by different insulating materials; the existing organic composite insulators can only be produced in a single or small amount when using molds for injection molding, which has low work efficiency and increases work. It takes a long time, time-consuming and laborious, and it also needs to cooperate with large-scale injection molding machines for slurry injection. However, the existing large-scale injection molding machines and large-scale injection machines cannot simultaneously inject several groups of molds. If a mold is damaged or out of service, the whole device may not be able to operate, which will bring certain adverse effects in the process of use. Therefore, we propose a batch processing and molding device for organic composite insulators.

Method used

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  • Batch processing and forming device for organic composite insulators
  • Batch processing and forming device for organic composite insulators
  • Batch processing and forming device for organic composite insulators

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] Such as Figure 1-8 As shown, a batch processing and molding device for organic composite insulators includes a workbench 1, four sets of legs 2 are welded at the four corners of the lower end of the workbench 1, and two sets of side legs are symmetrically riveted on both sides of the workbench 1. The baffle 3, the two groups of side baffles 3 are longitudinally installed with rodless cylinders 4, the two groups of rodless cylinders 4 are horizontally provided with pressing plates 5, and the rodless cylinders 4 are longitudinally provided with rails 6. A sliding seat 7 is movable on the track 6, and an L-shaped clamping plate 8 is symmetrically welded on the upper end of the sliding base 7, and a clamping hole for the L-shaped clamping plate 8 to penetrate is provided at the bottom of the pressing plate 5. Groove 9, the sheath 10 is fixedly installed at the four corners of the upper end of the workbench 1, which plays the role of protecting the sliding rod 11 and limiti...

Embodiment 2

[0039] Such as Figure 9 As shown, five groups of No. 1 solenoid valves 46 are installed inside the porous joint 43, and a high temperature resistant air bag 47 is fixedly installed on the upper end surface of the liquid material tank 37 near the side, and the gas port of the high temperature resistant air bag 47 is A No. 2 solenoid valve 48 is installed, and the No. 1 solenoid valve 46 and the No. 2 solenoid valve 48 are in a linkage relationship, and the respective flow sensors are used for linkage;

[0040] It should be noted that on the basis of the original device, this embodiment has made the following improvements. When a certain mold is damaged or disabled, and the tooling is damaged, the entire device in Embodiment 1 will not be able to operate. It is necessary to replace and repair the mold and tooling, so the No. 1 solenoid valve 46, the No. 2 solenoid valve 48 and the high-temperature-resistant air bag 47 are added. When a certain insulator mold 13 or mold fixing t...

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Abstract

The invention discloses a batch processing and forming device for organic composite insulators. The device comprises a workbench, four supporting legs are welded to the four corners of the lower end of the workbench, two side baffles are symmetrically riveted to the two sides of the workbench, rodless air cylinders are longitudinally installed in the two side baffles respectively, a pressing plateis transversely arranged between the two rodless air cylinders, a rail is longitudinally arranged on each rodless air cylinder, sliding seats are movably arranged on the rails, L-shaped clamping plates are symmetrically welded at the upper end of each sliding seat, clamping grooves allowing the L-shaped clamping plates to penetrate into are formed in the bottom of the pressing plate, and sheathsare fixedly arranged at the four corners of the upper end of the workbench. Compared with a traditional injection mold with single or small-amount output, the batch processing and forming device for the organic composite insulators can be used for simultaneously machining fourteen groups of moulds or even more in batches, greatly improves the working efficiency, saves time and labor, is suitable for different working conditions, and brings better application prospects.

Description

technical field [0001] The invention relates to the field of insulator processing, in particular to a batch processing and forming device for organic composite insulators. Background technique [0002] Different from porcelain and glass insulators, organic composite insulators are a new type of insulator with a composite structure, mainly composed of core rods, sheds, sheaths (or no sheaths), metal accessories and other parts. Its characteristic is that the mechanical strength and internal and external insulation properties of the insulator should be borne by different insulating materials; the existing organic composite insulators can only be produced in a single or small amount when using molds for injection molding, which has low work efficiency and increases work. It takes a long time, time-consuming and laborious, and it also needs to cooperate with large-scale injection molding machines for slurry injection. However, the existing large-scale injection molding machines ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C45/26B29C45/53B29C45/66H01B19/00
CPCB29C45/26B29C45/53B29C45/661H01B19/00B29C2045/2683B29C2045/664
Inventor 华亿明赵祖庆游玉宇
Owner ZHONGRUI ELECTRIC
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