Cutting tool wear monitoring method based on evolutionary data clustering analysis

A tool wear and cutting tool technology, applied in the direction of manufacturing tools, measuring/indicating equipment, instruments, etc., can solve the problems of poor practicability and achieve good practicability

Active Publication Date: 2020-01-03
NORTHWESTERN POLYTECHNICAL UNIV
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Problems solved by technology

[0004] In order to overcome the shortcomings of poor practicability of existing cutting tool wear monitoring met...

Method used

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  • Cutting tool wear monitoring method based on evolutionary data clustering analysis
  • Cutting tool wear monitoring method based on evolutionary data clustering analysis
  • Cutting tool wear monitoring method based on evolutionary data clustering analysis

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Embodiment Construction

[0032] refer to Figure 1-5 . In the present invention, the force sensor and the vibration sensor are taken as examples, the machine tool is a five-axis CNC milling machine, the milling cutter is a single-tooth insert cutter, the workpiece material is GH4169 superalloy, and the size is 196mm×120mm×16mm, to illustrate cutting tools based on superalloy materials The specific steps of collection, processing, selection process and cluster analysis of wear evolution data.

[0033] Step 1. Collection of original evolution data.

[0034] Install the force measuring platform on the workbench of the five-axis CNC milling machine, fix the workpiece material on the force measuring platform by using the clamp composed of the pressure plate and the pad, install the vibration sensor on the side of the workpiece, and use the lower left corner of the workpiece as the processing origin for tool setting and processing The route cuts from left to right along the length of the workpiece, and th...

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Abstract

The invention discloses a cutting tool wear monitoring method based on evolutionary data clustering analysis. The method is used for solving the technical problem that an existing cutting tool wear monitoring method is poor in practicability. The technical scheme comprises the following steps of collecting sensor signals; extracting feature values, selecting a correlation coefficient calculation method to screen features sensitive to evolution of the tool wear value; constructing a feature matrix in a normalized manner; the method comprises the following steps of: determining an optimal clustering number by using a Cannski-Harabasz index, a Davies-Boulin index and a Silhouette coefficient; and finally, carrying out clustering analysis on two kinds of evolution data of the cutter wear valueand the feature matrix by utilizing an agglomeration hierarchical clustering method; comparing whether the clustering cluster where each element in the feature matrix evolution clustering result is located is the same as the clustering cluster where each element in the tool wear value evolution clustering result is located, to acquire the high coincidence rate of the feature matrix and the element corresponding to the tool wear value in the whole tool wear period so that the practicability is good.

Description

technical field [0001] The invention relates to a cutting tool wear monitoring method, in particular to a cutting tool wear monitoring method based on evolution data cluster analysis. Background technique [0002] Nickel-based superalloy GH4169 is a multi-component complex alloy. Because of its excellent thermal strength, thermal stability and thermal fatigue performance, it is often used in the manufacture of heat-resistant parts such as discs and blades of aerospace engines and gas turbines. However, due to the poor thermal conductivity, severe work hardening, and high affinity of GH4169, it leads to poor machinability, fast tool wear, and deep wear. Its difficult machining has become a problem in the manufacturing industry. [0003] The tool wear value is a typical evolution data, which increases at different rates with the increase of the milling distance, but due to the complexity of the machining process, it is difficult to directly monitor the tool wear state using op...

Claims

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Application Information

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IPC IPC(8): G06K9/62B23Q17/09
CPCB23Q17/09G06F18/231G06F18/23
Inventor 张定华樊畅罗明姚泽全葛佳张阳
Owner NORTHWESTERN POLYTECHNICAL UNIV
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