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Early warning device for waste blockage of continuously-blanking die

A technology of early warning device and blanking mold, which is applied in the direction of manufacturing tools, metal processing equipment, safety equipment, etc., can solve the problems of complex shape of blanking sheet, influence on production efficiency, waste accumulation and blockage, etc., so as to avoid equipment damage and other impacts Effect

Pending Publication Date: 2020-02-14
烟台宝井钢材加工有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Since the design structure and position of the blanking port on the entire blanking mold are different, some blanking ports on the periphery of the mold are easier to slide and collect waste, and are less likely to cause blockage, or the blockage that occurs in rare cases is also easily blocked. The operator finds out in time
However, some blanking openings are located in the middle of the entire mold equipment. In order to facilitate the sliding of waste materials, the blanking openings in this part are often designed with a small sliding slope and a long stroke. The waste formed by stamping will accumulate and block at the discharge port
When this happens, it is difficult for the operator to find out in time, and once the clogging phenomenon cannot be found in time, it will cause the die block to break, affect the production efficiency, and even damage the whole set of dies

Method used

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  • Early warning device for waste blockage of continuously-blanking die
  • Early warning device for waste blockage of continuously-blanking die

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] This embodiment provides an early warning device for mold waste clogging on a steel continuous blanking production line. The technical problem solved by the early warning device is the problem of blanking clogging that widely plagues automobile mold processing. The current method used is to configure a corresponding chute assembly at the blanking port of the mold equipment, and the chute assembly includes a roller platform with an auxiliary material sheet falling, and a metal plate with a smooth surface. The roller platform is generally used for guide sliding of smaller pieces. Such pieces have a small weight and are not easy to slide down along the plane. Larger pieces can directly use metal plates to slide down freely by the weight of waste materials. However, at the blanking port located in the middle of the mold, due to the special position and the complex shape of the waste, on the one hand, the operator cannot intuitively grasp the blanking situation; Gently, so t...

Embodiment 2

[0029] The difference between this embodiment and the first embodiment is that there are multiple mold waste clogging warning devices, which are respectively arranged at the bottom of the corresponding blanking chute 4 . At this time, the number of sensing elements, wires, relay controllers, and sound and light alarms all match the settings. The inductive element in this embodiment is a travel switch.

Embodiment 3

[0031] The difference between this embodiment and the first embodiment is that the sensing element is a pressure sensor.

[0032] A kind of early warning device for continuous blanking mold waste blockage in the above embodiment, through the position matching of the internal waste chute assembly and the sensing element, the sensing element is connected with the relay controller through the wire, and the relay controller is connected with the pressure controller through the wire. The PLC controller of the machine is connected, and finally the sound and light alarm on the operation panel is driven by the PLC controller for sound and light alarm. The sensing element is used to monitor the blockage of the chute assembly, and the blocking signal is transmitted to the relay controller through the wire of the sensing element. The relay controller includes an array of relays. When the blocking signal is set, the relay line Including suction and closing, connect the 24V power supply an...

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PUM

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Abstract

The invention relates to an early warning device for waste blockage of a continuously-blanking die. The early warning device for waste blockage of the continuously-blanking die is characterized by structurally comprising an induction component, an electrical control part and a sound-light alarm device; the induction component is fixed to a predetermined position of the bottom of a blanking slide groove, and spaced at a predetermined distance with the bottom surface of the blanking slide groove; the electrical control part is used for being electrically connected with the induction component, receiving and processing a signal coming from the induction component, converting the signal to a control instruction, and outputting the control instruction; and the sound-light alarm device is connected and controlled by the electrical control part, and used for finally executing the instruction received from the electrical control part as external sound-light alarm. According to the early warning device for waste blockage of the continuously-blanking die, position matching is carried out on the induction component and the slide groove assembly, the condition of material blockage is promptedto operating personnel at the first time, and the operating personnel dispose in time according to the condition, so that equipment damage and other influence caused by the material blockage are avoided.

Description

technical field [0001] The invention relates to an early warning device, in particular to a continuous blanking mold waste clogging early warning device, which belongs to the technical field of steel processing devices. Background technique [0002] At present, in the automotive mold industry, punching processing through stamping equipment combined with molds is widely used in continuous blanking production lines of steel. In order to meet the product structure requirements and improve production efficiency at the same time, multiple blanking ports will be set up on the entire continuous blanking equipment, so as to achieve the production purpose of punching multiple holes at one time. In order to facilitate the collection of punched waste pieces, a set of blanking guide chute is equipped at each blanking port of the entire mold equipment. This blanking guide chute uses a platform with a certain inclined angle to guide the blanking The waste from the mouth falls freely al...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21D55/00B21D28/14
CPCB21D28/14B21D55/00
Inventor 赵曾昆何景浩刘昕王殿兵
Owner 烟台宝井钢材加工有限公司
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