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Prediction and optimization method for efficient working condition area range of centrifugal pump impeller

A technology of centrifugal pump impeller and optimization method, applied in the direction of design optimization/simulation, geometric CAD, etc., to achieve the effect of ensuring rationality and accuracy, reducing workload, and predicting accurate results

Active Publication Date: 2020-03-24
ZHEJIANG SCI-TECH UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Therefore, it is necessary to propose a method that takes the high-efficiency working area of ​​the centrifugal pump impeller as the optimization standard, and optimize the design parameters of the centrifugal pump impeller without changing the maximum efficiency point of the centrifugal pump, so as to improve the high-efficiency working area of ​​the centrifugal pump impeller. The scope of the operating area, thereby expanding the scope of use of the centrifugal pump, avoiding the defect that the centrifugal pump can only maintain a high operating efficiency when operating under specific flow conditions

Method used

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  • Prediction and optimization method for efficient working condition area range of centrifugal pump impeller
  • Prediction and optimization method for efficient working condition area range of centrifugal pump impeller
  • Prediction and optimization method for efficient working condition area range of centrifugal pump impeller

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Embodiment

[0067] The design parameters of the original centrifugal pump impeller are the basic parameters, as shown in Table 1. Use the 3D modeling software Solidworks to model the computational domain of the centrifugal pump impeller and complete the 3D model in the ANSYS ICEM software for mesh division, as shown in figure 2 shown.

[0068] Table 1 Basic geometric parameters and performance parameters of the original impeller

[0069]

[0070] Table 2 Comparison of impeller parameters before and after optimization

[0071]

[0072] Table 3 Orthogonal optimization combination

[0073]

[0074] Table 4 Data comparison of high-efficiency working area before and after optimization

[0075]

[0076] Import the calculation domain into CFX to complete numerical simulation tests under different flow rates, and obtain the vortex core surface area and pseudo-vortex core surface area in the impeller under different flow rates in CFD-POST according to the method adopted in steps 3 ...

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Abstract

The invention relates to the field of centrifugal pump hydraulic optimization. The invention aims to provide a prediction and optimization method for an efficient working condition area range of a centrifugal pump impeller. According to the method, on the premise that the maximum efficiency point of the centrifugal pump is not changed, factors of energy loss and pressure pulsation of the centrifugal pump impeller are fully considered, an efficient working condition area of the centrifugal pump impeller is accurately predicted, and design parameters of the centrifugal pump impeller are optimized according to the efficient working condition area, so that the application range of the centrifugal pump is expanded, the operation stability of the centrifugal pump is improved, resources are saved, and the centrifugal pump is more economical. According to the technical scheme, the method for predicting and optimizing the efficient working condition area range of the centrifugal pump impeller comprises the following steps of (1) modeling and meshing, (2) CFX simulation verification, (3) vortex structure extraction, (4) energy loss analysis, (5) pressure pulsation analysis, (6) efficient working condition area prediction and (7) centrifugal pump impeller design parameter optimization.

Description

technical field [0001] The invention relates to the field of hydraulic optimization of centrifugal pumps, in particular to a method for predicting and optimizing the high-efficiency working range of impellers of centrifugal pumps. Background technique [0002] The centrifugal pump is the most widely used pump type in the pump industry. The viscosity of the fluid in the centrifugal pump, the special geometric structure of the centrifugal pump, the fluid flowing around the blades, and the high-speed rotation will inevitably cause various instability. Flow mainly includes: off-flow, backflow, secondary flow, wake flow and various eddy currents, etc. These unsteady factors coexist and have obvious effects, which will cause energy loss of the centrifugal pump and affect the operation of the centrifugal pump. In addition, due to hydraulic fluctuations, the vibration of the centrifugal pump is mainly the pressure pulsation at the dynamic and static interference between the impeller...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G06F30/17G06F30/23
Inventor 朱祖超林通罗宇睿蔡云辉李晓俊
Owner ZHEJIANG SCI-TECH UNIV
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