Preparation method for forming metal coating on surface of ceramic substrate by spraying metal powder
A ceramic substrate, metal powder technology, applied in metal material coating process, coating, pressure inorganic powder coating and other directions, can solve problems such as rebound and erosion of metal layer, achieve excellent flatness, excellent shielding performance, The effect of sedimentary structure stabilization
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preparation example Construction
[0030] The method of preparing the metal powder sprayed metal coating is formed on the surface of the ceramic substrate, comprising the steps of:
[0031] Preparing a metal powder, aerosolization prepared by metal powder, metal powder comprises stainless steel, mixing at least two of copper, aluminum, zinc, and silver, the metal powder is a good screening fully stirred to obtain a mixed metal powder are uniformly mixed, when the mixing required for heating metal powder contains degaussing stainless steel powder, stainless steel powder having a melting point of 780 ~ 1150 ℃.
[0032] Treated surface of the ceramic substrate, the surface of the ceramic substrate was roughened surface forming rough polishing, and ultrasonic cleaning;
[0033] Temperature setting ceramic substrate, the ceramic substrate is disposed in a high temperature space, the high-temperature space temperature is maintained 1200 ℃ ~ 2500 ℃;
[0034] Mixing a metal powder spraying operation, supersonic spraying me...
Embodiment 1
[0043] Cu powder volume accounted for 25% of the volume of silver powder accounted for 25% of the powder volume accounted for 15% of stainless steel, aluminum powder accounted for 25% by volume, the zinc powder volume accounted for 10%. The mixed metal powder as a cold spray powder. Wherein the stainless steel powder melting at 780 ℃.
[0044] Cold spraying using nitrogen as the working gas, the spray particle velocity is set to 2 times the speed of sound, spray gas temperature 160 ℃, high-temperature space temperature of the ceramic substrate 1500 ℃.
[0045] Some ceramic substrate for a single layer coating, a plurality of single-layer metal layers formed sample of 0.01mm ~ 0.3mm, the detection of single metal layer, the metal layer is a single layer when the thickness exceeds 0.02mm, which complete coating without hollow porosity, nor the presence of the through channel, while single-layer metal layer is thicker than 0.2mm, flat coating surface thereof, the difference between t...
Embodiment 2
[0047] Copper powder accounted for 35% by volume, the volume of silver powder accounted for 20% of the powder volume accounted for 15% of stainless steel, aluminum powder accounted for 25% by volume, the zinc powder volume accounted for 5%. The mixed metal powder as a cold spray powder. Wherein the stainless steel powder melting at 780 ℃.
[0048] Cold spraying using nitrogen as the working gas, the spray particle velocity is set to 2 times the speed of sound, spray gas temperature 220 deg.] C, the high-temperature space temperature of the ceramic substrate 1900 ℃.
[0049] Some ceramic substrate for a single layer coating, a plurality of single-layer metal layers formed sample of 0.01mm ~ 0.3mm, the detection of single metal layer, the metal layer is a single layer when the thickness exceeds 0.02mm, which complete coating without hollow porosity, nor the presence of the through channel, while single-layer metal layer is thicker than 0.2mm, flat coating surface thereof, the differ...
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