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Recovery method of spent catalyst metal components in tail oil

A recovery method and a technology of spent catalysts, which are applied in the directions of chemical instruments and methods, catalyst regeneration/reactivation, physical/chemical process catalysts, etc., can solve the problems of excessive discharge of three wastes, complicated operation process, and high processing cost, so as to avoid emissions, The effect of high economic efficiency and important environmental protection value

Active Publication Date: 2022-06-24
CHINA PETROLEUM & CHEM CORP +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although these processes can improve the recovery efficiency of molybdenum and the purity of molybdenum, the operation process is complicated, the discharge of three wastes is large, and the treatment cost is high

Method used

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  • Recovery method of spent catalyst metal components in tail oil
  • Recovery method of spent catalyst metal components in tail oil

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0050] 1) 300 g of RMX tail oil was extracted with 1200 g of toluene at 120° C. for 2 hours, and then the extraction phase and the first metal-containing residue were obtained by filtration, and the toluene in the extraction phase was evaporated to obtain an upgraded oil;

[0051] 2) extracting the first metal-containing residue with toluene at 130° C. for 4 hours (mass ratio is 1:5) to obtain extracted oil and raffinate;

[0052] 3) The raffinate was dried at 140° C. and 0.01 MPa for 4 hours, and then processed by a 100-mesh pulverizer to obtain the second metal-containing residue with a particle size of 100-mesh.

[0053] 4) Repeat the process of steps 1)-3), add 300 g of the accumulated second metal-containing residue (the mass fractions of Mo, Ni and V are 5.2%, 0.4% and 1.2%, respectively) into the roasting furnace, and at 750 ℃, 2000mL / min gas velocity to carry out air roasting for 1h, the flue gas generated during roasting is successively cooled by the first-stage and s...

Embodiment 2

[0059] The waste catalyst metal components in the tail oil are recovered according to the method of Example 1, the difference is that,

[0060] In step 4), 300 g of the second metal-containing residue was added to the roasting furnace, and air roasting was carried out at 800 ° C and a gas velocity of 5000 mL / min for 1 h. Then enter the tail gas treatment device for treatment and discharge, wherein the control temperatures of the first and second stage collection towers are 620 ° C and 300 ° C respectively; Ash A, B and C are obtained in the collecting tower and the second-stage collecting tower respectively, and the weights of the three kinds of ash are 1.5g, 6.6g and 23.6g respectively.

[0061] The mass fraction of Ni in Ash A is 75.3%, the Ni purity is 95.8%, and the Ni recovery rate is 94.1%;

[0062] The mass fraction of V in ash B is 52.5%, the purity of V is 93.7%, and the recovery rate of V is 96.3%;

[0063] The mass fraction of Mo in the ash C was 62.9%, the Mo pur...

Embodiment 3

[0066] The waste catalyst metal components in the tail oil are recovered according to the method of Example 1, the difference is,

[0067] 4) Add 300 g of the second metal-containing residue to the roasting furnace, carry out air roasting at 900 ° C and a gas velocity of 6000 mL / min for 1 h, and the flue gas generated in the roasting passes through the first-stage and second-stage collection towers to cool down step by step. Enter the tail gas treatment device for treatment and discharge, wherein the control temperatures of the first and second stage collection towers are 650 ° C and 320 ° C respectively; Ash A, B and C are obtained in the tower and the second-stage collection tower respectively, and the weights of the three kinds of ash are 1.5g, 6.8g and 25.1g respectively.

[0068] The mass fraction of Ni in Ash A is 74.9%, the Ni purity is 95.2%, and the Ni recovery rate is 93.6%;

[0069] The mass fraction of V in ash B is 50.9%, the purity of V is 91.0%, and the recover...

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Abstract

The invention relates to the field of recovery of spent catalysts, and discloses a method for recovering metal components of spent catalysts in tail oil. The metal components of the spent catalysts include Mo, V and Ni. The method comprises: 1) extracting the tail oil Separation to obtain the modified oil and the first metal-containing residue; 2) extracting the first metal-containing residue to obtain the extracted oil and raffinate; 3) drying and pulverizing the raffinate in sequence, Obtain the second metal-containing residue; 4) oxidize and roast the second metal-containing residue in a roasting furnace, and discharge the roasted flue gas after cooling and filtering step by step; the flue gas generated during the oxidation roasting process passes through a collection tower, The temperature of the second-stage collection tower is lowered step by step. The method of the invention has the characteristics of simple operation flow, less discharge of three wastes and low treatment cost.

Description

technical field [0001] The invention relates to the field of waste catalyst recovery, in particular to a recovery method for waste catalyst metal components in tail oil. Background technique [0002] In recent years, with the continuous growth of oil demand and the shrinking of light crude oil reserves that are easy to be exploited in shallow layers, the proportion of heavy and inferior crude oil with high sulfur, high metal and high carbon residues in the global crude oil supply shows an increasing trend year by year. At the same time, with the increasingly stringent environmental regulations and the continuous upgrading of product quality standards, it is required that heavy oil resources must be deeply processed to increase resource utilization and improve oil quality. [0003] The hydrogenation process of raw oil refers to the process of chemical reaction between raw oil and hydrogen under the action of catalyst, which has the advantages of high liquid yield, clean proce...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B01J38/56C22B7/00C22B34/22C22B34/34C10G21/00C10G21/14C22B23/00
CPCC22B7/006C22B7/001C22B34/345C22B34/225C22B23/0453C10G21/00C10G21/14Y02P10/20
Inventor 许可侯焕娣申海平张书红董明李吉广陶梦莹赵飞
Owner CHINA PETROLEUM & CHEM CORP