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Highly adaptable ballastless track track slab crack and automatic detection device

An automatic detection device, ballastless track technology, applied in the field of track slab crack and separation detection, can solve the problems of small audience, track slab rupture, lack of automatic detection technology and equipment, etc., to achieve the effect of strengthening market competitiveness

Active Publication Date: 2022-04-22
山东鲁道建设工程有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Cracks and gaps in the track slab will significantly reduce the smoothness, rigidity and comfort of the track, and even cause the arch on the track slab to break in severe cases;
[0003] At present, the daily detection of cracks and separation gaps in ballastless track track slabs in my country mainly relies on on-site manual patrol and visual observation, lack of effective automatic detection technology and equipment, and the existing devices have a small audience, Most of them are produced by manufacturers according to the requirements of users, and there is a lack of a device that can adapt to various widths of tracks. Therefore, this application adopts a hydraulic frame structure to manufacture a ballastless track with a high degree of adaptability. The automatic seam detection device can not only adapt to a variety of tracks and adopt modular installation, but also accept user customization

Method used

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  • Highly adaptable ballastless track track slab crack and automatic detection device
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  • Highly adaptable ballastless track track slab crack and automatic detection device

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029] refer to Figure 1-8 , with highly adaptable ballastless track track slab cracks and automatic detection device, including: the central hydraulic drive assembly 101, the outer support frame 102, the connecting hydraulic rod 103 and the linkage hydraulic rod 104, the upper side of the central hydraulic drive assembly 101 is set There is a groove connected with the external push rod, and a group of connecting hydraulic rods 103 and a group of linkage hydraulic rods 104 are fixedly installed on the left and right sides of the middle hydraulic drive assembly 101, and the connecting hydraulic rods 103 and the linkage hydraulic rods 104 are connected to the outer support frame 102 respectively. The inner end is fixedly connected, the left and right edges of the middle hydraulic drive assembly 101 are fixedly connected to the inner side of the corrugated rubber connecting ring 105, and the outer side of the corrugated rubber connecting ring 105 is fixedly connected to the inner...

Embodiment 2

[0032] Embodiment 2: the difference based on Embodiment 1 is;

[0033] The front end of the connecting hydraulic rod 103 is fixedly connected to the outer support frame 102, the tail ends of the connecting hydraulic rod 103 on both sides are respectively fixedly connected to the left and right sides of the middle hydraulic drive assembly 101, and the tail end of the linkage hydraulic rod 104 is fixedly connected to the outer support frame 102. The front end of the linkage hydraulic rod 104 on the side is fixedly connected to the left and right sides of the middle hydraulic drive assembly 101 respectively, the tail end of the linkage hydraulic rod 104 is fixedly connected to the tail end of the balance hydraulic rod 106 through a pipe, and the balance hydraulic rod 106 is fixedly installed in the middle of the outer support frame 102 In the outer position, the lower end of the balance hydraulic rod 106 is fixedly connected to the upper side of the fine-tuning mechanism, and a gr...

Embodiment 3

[0037] Embodiment 3: the difference based on embodiment 1 is;

[0038] The safety lock mechanism includes: self-locking bolt and self-locking screw sleeve, and self-locking bolt includes: bolt housing 401, rotating rod 402, rotating shaft 403, limit spring 404, limit groove 405 and limit rod 406, and mobile platform 305 is away from A bolt housing 401 is fixedly installed on the upper surface of one side, and a rotating shaft 403 is fixedly installed in the middle of the bolt housing 401. The rotating shaft 403 is movably connected with the middle part of the rotating rod 402, and the rear side of the lower end of the rotating rod 402 is fixedly connected with the front side of the limit spring 404. , the rear side of the limit spring 404 is fixedly connected with the inner wall of the bolt housing 401, the upper side of the rotation rod 402 is provided with a limit groove 405, the inside of the limit groove 405 is provided with a limit rod 406, and the left and right sides of ...

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Abstract

The invention discloses a highly adaptable ballastless track track slab crack and separation automatic detection device, which belongs to the field of track slab crack and separation detection. In the process of use, a hydraulic frame structure is used to adapt to different tracks. By connecting hydraulic rods Cooperate with the linkage hydraulic rod to expand or shrink the device, thus adapting to different tracks, and a data acquisition adapter slot is set, and a high-speed camera device is installed in the data acquisition adapter slot to capture the track and The data collected by the high-speed camera device is image-fused and analyzed to detect cracks in the track plate, and then the data on both sides of the track is collected through the line-structure laser acquisition devices installed on the left and right sides, and then the track is quickly detected through system analysis .

Description

technical field [0001] The invention relates to the field of track slab crack and separation detection field, in particular to a highly adaptable ballastless track track slab crack and separation automatic detection device. Background technique [0002] The ballastless track is mainly a multi-layer composite structure composed of concrete support layer, CA mortar layer, track plate, fasteners and rails. It has good smoothness, high stability, long service life, strong durability and maintenance Features such as less work, has been widely used in track construction. However, under the action of factors such as load, temperature thermal expansion, and geological subsidence, ballastless track diseases frequently occur. Especially in the high-temperature environment in the southern region and in summer, diseases such as large-area track slab voids and joints occur continuously. Cracks and gaps in the track slab will significantly reduce the smoothness, rigidity and comfort of ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B61K9/08
CPCB61K9/08
Inventor 张玉燕
Owner 山东鲁道建设工程有限公司
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