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An automated assembly line for led lamps

An assembly line and LED lamp technology, which is applied to assembly machines, household refrigeration devices, metal processing equipment, etc., can solve problems such as bulb confusion, high-temperature residue splashing, and LED lamp component bursting, so as to reduce production costs and improve production effects. The effect of improving the pass rate

Active Publication Date: 2021-08-10
泰州莱迪弗彻照明科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] In view of the deficiencies in the prior art, the purpose of the present invention is to provide an automatic assembly line for LED lamps to solve the problem that the assembly of the filaments in the bulbs cannot be uniformly positioned at the use position during the production of LED lamps, resulting in the subsequent serial processing. There are often disconnections or virtual connections caused by the alignment deviation of individual bulbs, which makes the quality of the entire series-connected light chain unqualified, and the staff cannot check the damaged filaments, so that the damaged bulbs are mixed with good bulbs. Affect the qualified rate of finished products and bring serious economic losses; when processing the bulb, the LED lamp element is rotating while processing, and the LED lamp element will have high-temperature residue splashing during the processing process, and there is no Protect the LED lamp components during processing. Once these high-temperature residues splash on the LED lamp components, the position where the LED lamp components contact the residues will be subjected to high temperature instantly, and the LED lamp components will easily burst due to uneven heating, resulting in the appearance of the LED lamp components. damage phenomenon, which increases the production cost

Method used

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  • An automated assembly line for led lamps
  • An automated assembly line for led lamps
  • An automated assembly line for led lamps

Examples

Experimental program
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Effect test

Embodiment 1

[0032] see figure 1 , the present invention provides a technical solution: an automatic LED lamp assembly production line, the structure of which includes a stage 1, a support seat 2, a fixed seat 3, a frame 4, a transmission belt 5, a positioning device 6, a processing table 7, a splash-proof Device 8, soldering chamber 9, feeding chamber 10, base 11, the object stage 1 is fixedly installed on the top of the support base 2, the left side of the bottom of the support base 2 overlaps with the right side of the fixing base 3, and the fixing base 3 is located at the front end of the frame 4, the transmission belt 5 is fixedly fastened on the frame 4, the transmission belt 5 is connected with the positioning device 6, and the positioning device 6 is provided on the top of the loading table 1, and the loading The table 1 is connected with the solder cavity 9 through a guide. The upper end of the solder cavity 9 is provided with a splash prevention device 8. The splash prevention d...

Embodiment 2

[0039] see figure 1 , the present invention provides a technical solution: an automatic LED lamp assembly production line, the structure of which includes a stage 1, a support seat 2, a fixed seat 3, a frame 4, a transmission belt 5, a positioning device 6, a processing table 7, a splash-proof Device 8, soldering chamber 9, feeding chamber 10, base 11, the object stage 1 is fixedly installed on the top of the support base 2, the left side of the bottom of the support base 2 overlaps with the right side of the fixing base 3, and the fixing base 3 is located at the front end of the frame 4, the transmission belt 5 is fixedly fastened on the frame 4, the transmission belt 5 is connected with the positioning device 6, and the positioning device 6 is provided on the top of the loading table 1, and the loading The table 1 is connected with the solder cavity 9 through a guide. The upper end of the solder cavity 9 is provided with a splash prevention device 8. The splash prevention d...

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Abstract

The invention discloses an LED lamp automatic assembly production line, the structure of which includes a loading platform, a support seat, a fixing seat, a frame, a transmission belt, a positioning device, a processing table, an anti-splash device, a solder cavity, a feeding cavity, and a base. After the improvement, when in use, the components are fixed on the limit seat with the fastening plate and the hook, and then the components in the bulb are adsorbed on the limit seat with the suction block, so that the components can be firmly fixed on the limit seat, so that It performs cool and precise alignment during serial processing, improving the quality and production pass rate of the entire serial lamp chain; during processing, the large-area high-temperature residue generated during processing is blocked and protected by the anti-splash film, and the anti-splash film is used The splash net and the slag baffle cooperate to efficiently separate and filter out fine residues to prevent high-temperature residues from splashing onto the LED lamp components, and then use the air supply chamber to evenly adjust and cool down the LED lamp components, so that the LED lamp components are heated evenly and improve Improve the production effect of LED lamp components and reduce the production cost of LED lamp components.

Description

technical field [0001] The invention relates to the field of LEDs, in particular to an automatic assembly production line for LED lamps. Background technique [0002] LED lights are also called light-emitting diodes. Its basic structure is an electroluminescent semiconductor material, which is a solid-state semiconductor device. As a home lighting fixture used to replace tungsten lamps and fluorescent lamps, LEDs have energy consumption Small size, high light efficiency, no mercury, no radiation pollution and recyclable materials. When the production line is producing LED lights, the areas that need to be improved: [0003] 1. During the production of LED lamps, the assembly of the filaments in the bulbs cannot be uniformly positioned at the use position, resulting in the subsequent serial processing, which often causes disconnection or virtual connections due to the alignment deviation of individual bulbs, making the entire line The quality of the light chains connected i...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23P21/00F25D1/00
CPCB23P21/004F25D1/00
Inventor 康桂兰
Owner 泰州莱迪弗彻照明科技有限公司