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Steel pipe longitudinal strength quality control method based on pipeline circumferential weld strength matching

A quality control method and longitudinal strength technology, applied in the field of pipeline girth weld welding and steel pipe manufacturing, can solve the problems of no specific control requirements for the longitudinal strength of steel pipes, catastrophic accidents, pipeline girth weld fracture failure, etc. Seam fracture accident, the effect of ensuring safe operation

Active Publication Date: 2020-11-03
BC P INC CHINA NAT PETROLEUM CORP +1
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  • Abstract
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  • Application Information

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Problems solved by technology

Moreover, the pipeline design in most countries still adopts more stress design, and the design documents and manufacturing standards or technical conditions only stipulate the circumferential strength of the steel pipe, and there is no specific control requirement for the longitudinal strength of the steel pipe, nor is it based on the pipe girth weld Strength matching requirements to control the longitudinal strength method of steel pipes
If the circumferential strength of the steel pipe body is still specified in the standard to select the welding material and process, the problem of strength matching of the girth weld joint will not be solved at all, and it is very likely to cause the failure of the girth weld of the pipeline, resulting in catastrophic accidents

Method used

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  • Steel pipe longitudinal strength quality control method based on pipeline circumferential weld strength matching
  • Steel pipe longitudinal strength quality control method based on pipeline circumferential weld strength matching

Examples

Experimental program
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Embodiment

[0043] See figure 2 Take the X80 steel pipe longitudinal strength control method based on pipe girth weld strength matching as an example.

[0044] The X80 steel pipe longitudinal strength control method based on the pipe girth weld strength matching includes the following steps:

[0045] The first step is to determine the strength level of the steel pipe: According to the pipeline design documents, determine the strength of the X80 steel pipe, and the minimum tensile strength Rt=625MPa;

[0046] The second step is to collect the actual weld metal strength data of equal-strength welding consumables: According to the principle of "equal-strength design" of welded joints, determine the selected welding wire to be ER80S-G, and collect the actual weld metal strength data of ER80S-G;

[0047] The third step, normal distribution statistics, calculate the mean value μ and standard deviation σ of the weld metal strength: perform normal distribution statistical processing on the collected wel...

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Abstract

The invention discloses a steel pipe longitudinal strength quality control method based on pipeline circumferential weld strength matching. The method comprises the steps of determining the strength level of a steel pipe, collecting actual weld metal strength data of an equal-strength welding material, calculating the weld metal strength normal distribution mean value and standard deviation, calculating the minimum strength of weld metal, determining the steel pipe longitudinal strength mean value, determining the minimum longitudinal strength of the steel pipe, calculating the steel pipe longitudinal strength normal distribution standard deviation, calculating the maximum longitudinal strength of the steel pipe, determining the control range of the longitudinal strength of the steel pipe,and developing and revising a steel plate technical condition and quality control scheme. By means of the method, the longitudinal strength of the steel pipe is controlled from the source, so that the circumferential weld strength of a pipeline is matched to be equal, and the situation that the actual circumferential weld strength is lower than the longitudinal strength of the steel pipe due to the fact that a welding process and a welding material are selected by adopting standard minimum circumferential tensile strength of the steel pipe is avoided; and therefore, the occurrence of pipelinecircumferential weld fracture accidents is greatly reduced, and the safe operation of the pipeline is guaranteed.

Description

Technical field [0001] The invention belongs to the technical field of pipe girth weld welding and steel pipe manufacturing, and relates to a steel pipe longitudinal strength quality control method based on pipe girth weld strength matching. Background technique [0002] As the demand for energy continues to increase, large-scale construction of oil and gas pipelines has begun worldwide. However, long-distance oil and gas pipelines often pass through complex regions such as deserts, plains, waters, mountains, and densely populated cities and towns. Their safe and reliable operation is of great significance to the society and the natural environment, and failures will lead to catastrophic accidents. Statistics show that most of the failure accidents of long-distance pipelines at home and abroad are represented by the fracture of the circumferential weld, and the strength matching of the circumferential weld plays a vital role in the failure of the pipeline. [0003] At present, the...

Claims

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Application Information

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IPC IPC(8): B23K31/12
CPCB23K31/125
Inventor 何小东陈宏远池强霍春勇李为卫
Owner BC P INC CHINA NAT PETROLEUM CORP