Remote monitoring type HDPE pipe multi-source electric heating fusion welding automatic control system and method thereof

Abstract

The invention provides a remote monitoring type HDPE pipe multi-source electric heating fusion welding automatic control system and a method thereof. The system comprises a bearing base, a welding workbench, guiding slide rails, positioning clamps, a welding mechanism, a walking driving mechanism and a control system. The welding workbench is located right over the bearing base; the guiding sliderails are connected with the upper end face of the welding workbench and are distributed in parallel on the upper end face of the welding workbench; the positioning clamps and the welding mechanism are in sliding connection with the guiding slide rails through the walking driving mechanism; at least two positioning clamps are provided; the positioning clamps are symmetrically distributed on two sides of the welding mechanism and are coaxially distributed with the welding mechanism; and the control system is connected with the bearing base. The using method comprises two steps of equipment assembling and fusion welding operation. On the one hand, the requirement for efficient and high-precision fusion welding operation of an HDPE pipe can be effectively met; and on the other hand, multi-unit networking operation and remote control and monitoring capabilities are effectively met, so that the use flexibility and convenience of the system are further improved.

Description

technical field [0001] The invention relates to a remote monitoring type HDPE pipe multi-source electrothermal fusion welding automatic control system and a method thereof, belonging to the technical field of pipe welding processing equipment. Background technique [0002] At present, in the processing and production of HDPE pipes, it is often necessary to carry out coaxial welding between two HDPE pipes to increase the effective use length of HDPE pipes. At present, in welding operations, the welding equipment used is often traditional manual welding. Although the device can meet the needs of the welding operation to a certain extent, on the one hand, the welding operation is difficult to operate, the temperature control accuracy of the fusion welding operation is poor, and the temperature adjustment is difficult, which seriously affects the work efficiency and accuracy of the welding operation; on the other hand, the current In the operation of the welding equipment, all t...

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Problems solved by technology

[0002] At present, in the processing and production of HDPE pipes, it is often necessary to carry out coaxial welding between two HDPE pipes to increase the effective use length of HDPE pipes. At present, in welding operations, the welding equipment used is often traditional manual welding. Although the device can meet the needs of the welding operation to a certain extent, on the one hand, the welding operation is difficult to operate, the temperature control accuracy of the fusion welding operation is poor, and the temperature adjustment is difficult, which seriously affects the work efficiency and accuracy of the welding operation; on the other hand, the current In the operation of the welding equipment, all the welding equipment needs to be operated on-site, and it is impossible to realize the remote control, monitoring operation and the need for online operation of multiple equipment, which further affects the work efficiency, flexibility and convenience of the HDPE pipe welding operation.

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