Cone crusher fault pre-judgment method

A technology of cone crushers and crushers, applied in grain processing, etc., which can solve problems such as weak anti-interference ability, affected production, and enterprise losses, and achieves reduced false alarm probability and missed detection rate, reliable fault diagnosis results, and increased The effect of anti-interference ability

Active Publication Date: 2021-02-05
ANSTEEL GRP MINING CO LTD
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AI Technical Summary

Problems solved by technology

[0003] The traditional method of setting the alarm threshold has weak anti-interference ability. For the mine crushing system, false alarms or untimely alarms may occur when the mine crushing system is disturbed, which will affect production or deepen the fault, and bring losses to the enterprise.

Method used

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  • Cone crusher fault pre-judgment method
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  • Cone crusher fault pre-judgment method

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Embodiment Construction

[0032] The specific embodiments of the present invention are further described below with reference to the accompanying drawings.

[0033] like figure 1 , 2 As shown, the cone crusher failure prediction method of the present invention is characterized by comprising the following steps:

[0034] (1) According to the various fault thresholds and real-time requirements of the crusher, the variable horizontal vibration |v x |, vertical vibration | v y |, lubricating oil temperature lot, lubricating oil flow qol, main motor current mmc, operating noise rn, select trapezoidal membership function; for variable oil filter pressure difference dof, return oil temperature rot, select trapezoidal membership function and triangular membership function combination;

[0035] (2) Establish a fuzzy rule base according to the crusher data that can be collected on site;

[0036] (3) Carry out fuzzy inference according to Madani algorithm to obtain the fault membership information of each da...

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Abstract

The invention belongs to the field of technical detection, and particularly relates to a cone crusher fault pre-judgment method. The method is characterized in that a fuzzy reasoning method is adopted, so that the anti-interference capability of a fault pre-judgment system is improved, and the false alarm probability and the omission ratio are effectively reduced; in the fuzzification process, a triangular membership function and trapezoidal membership function combination mode is selected as a membership function, so that the phenomenon of unreasonable discourse domain division due to pure using of the triangular membership function is avoided; inference results are fused by adopting an evidence theory, so that crusher information is fully utilized by a diagnosis result, and a fault pre-judgment result is more reliable; classification with the membership degree of 1 or 0 does not participate in evidence theory fusion, evidence conflicts of evidence theories are avoided, and thereforethe feasibility of algorithms is guaranteed; and trend information of historical data is introduced as auxiliary diagnosis, the omission ratio of fault pre-judgment is further reduced, and the overalllevel of fault pre-judgment is improved.

Description

technical field [0001] The invention belongs to the technical field of fault diagnosis and detection, in particular to a fault prediction method for a cone crusher. Background technique [0002] Cone crushers are widely used in mining, smelting, building materials, highways, water conservancy and other departments, especially in the medium and fine crushing of mine rocks. The failure rate of cone crusher is high, and its failure prediction and early warning are the key problems to be solved urgently in mining equipment management. At present, the research results of failure prediction of cone crushers are not rich, and most of the research is still based on the experience of experts and staff. [0003] The traditional method of setting the alarm threshold has weak anti-interference ability. For the mine crushing system, when it is disturbed, there may be false alarms or untimely alarms, which will affect production or deepen the degree of failure, which will bring losses to...

Claims

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Application Information

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IPC IPC(8): B02C23/00B02C25/00B02C2/00
CPCB02C23/00B02C25/00B02C2/00
Inventor 马连成张勇段金利孙健祝焕威马振王玉昆
Owner ANSTEEL GRP MINING CO LTD
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