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A Composite Curved Bevel Gear Scraping Tool

A composite material and arc-shaped tooth technology, applied in gear tooth manufacturing tools, gear tooth manufacturing devices, belts/chains/gears, etc., can solve the problems of paired gear noise, expensive machine tools, waste of resources, etc.

Active Publication Date: 2021-09-21
河源市蓝海米克模具刀具有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The application of arc-shaped bevel gears can be said to be very extensive. It is mainly used in many industries such as automobiles, tractors, machine tools, sewing machines and electric tools. At present, there is a big problem in the gear manufacturing industry that has been haunting the vast number of industries. Gear manufacturers, that is, the gears will deform at the tooth surface after heat treatment. Because of such deformation, it has a great impact on the meshing area of ​​the gears. When the paired gears mesh, there is a lot of noise and it is difficult to eliminate. In order to solve The above problems encountered in actual production, the gear manufacturers mainly solve the above problems through the following two ways: 1: adopt the gear grinding method, the surface finish of the gear after grinding is good, and the tooth shape of the gear is very accurate, However, the machine tool for grinding arc-shaped bevel gears is very expensive, and the general gear manufacturers cannot afford it, and the production cost is also very high; 2: The method of grinding paired gears is adopted, which is the method adopted by most manufacturers at present. However, the limitation of this method is mainly reflected in the fact that the gears can only be used in pairs. If the gears are used separately, the meshing area is likely to change.
[0003] The existing technology has the following disadvantages: the existing curved bevel gear scraping tool is inconvenient and quick to install, and when cooling, it is only cooled by external water spray. When the external water is sprayed, the heat will be stimulated by cold water and returned to the blade Internally, the service life of the blade is shortened, the cooling effect is not good, and the blade cannot be disassembled and replaced separately when the blade is severely worn and needs to be replaced. The blade must be replaced together with the blade, which is a waste of resources

Method used

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  • A Composite Curved Bevel Gear Scraping Tool
  • A Composite Curved Bevel Gear Scraping Tool
  • A Composite Curved Bevel Gear Scraping Tool

Examples

Experimental program
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Effect test

Embodiment 1

[0039] Refer to attached Figure 1-Figure 8 , a composite material curved bevel gear scraping tool in this embodiment, including a scraper box body 100, a cutter head cover 200, a knife body 300, a knife head 400, a liquid outlet device 500 and a knife head 2 600, and a scraper box The inner wall of the main body 100 is provided with a coolant box 101, the inner wall of one side of the coolant box 101 is fixedly connected to the liquid level sensor 102, the top of the coolant box 101 is installed with a liquid inlet pipe 103, and the outer surface of the liquid inlet pipe 103 is fixedly connected to the external thread 104, and the coolant A liquid outlet pipe 105 is installed on one side of the box 101, an arc opening 106 is provided on the top of one side of the scraper box body 100, a threaded hole one 107 is provided on one side of the arc opening 106, and a threaded hole two 108 is provided on the inner wall of the arc opening 106 bottom, and the arc opening 106 side is pr...

Embodiment 2

[0053] Refer to attached Figure 9 , a composite material curved bevel gear scraping tool in this embodiment, including cutter head 2 600 and thin tube 601; specifically, a thin tube 601 is installed on one side of cutter head 2 600, due to inertia and lead block 506 itself The effect of gravity drives the lead weight 506 to the fixed ring 2 503 and throws it out of the inner wall of the liquid outlet device 500. Since the fixed ring 2 503 is provided with a water leakage hole 504, the coolant flows out from the water leakage hole 504 until the blade body 300 is filled. At this time, the heat conducting plate 310 transfers the heat of the cutter head 400 and the outer fixed shell 301 to the heat collecting ring 312. At this time, the coolant contacts the heat collecting ring 312 to cool down the heat collecting ring 312. The cooling liquid will flow from the liquid outlet hole five 409 to the liquid outlet hole four 403, and flow into the two sets of narrow tubes 601 through t...

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Abstract

The invention discloses a composite material arc-shaped bevel gear scraping tool, and specifically relates to the technical field of arc-shaped bevel gear scraping. Liquid device and cutter head two, the inner wall of the scraper box body is provided with a coolant box, the inner wall of one side of the coolant box is fixedly connected to a liquid level sensor, the top of the coolant box is installed with a liquid inlet pipe, and the liquid inlet The outer surface of the tube is fixedly connected to the external thread, the liquid outlet pipe is installed on one side of the coolant box, and the top of the side of the scraper box body is provided with an arc-shaped opening. At the same time, the temperature is lowered, and the heat-gathering ring is set, and the cutter head is detachably connected with the blade body, which solves the problem that the existing arc-shaped bevel gear scraping cutter is inconvenient and quick to install, the cooling effect is not good, and the cutter head needs to be replaced when it is seriously worn. During this time, the cutter head one cannot be disassembled and replaced separately.

Description

technical field [0001] The invention relates to the field of scraping arc-shaped bevel gears, in particular to a composite material arc-shaped bevel gear scraping tool. Background technique [0002] The application of arc-shaped bevel gears can be said to be very extensive. It is mainly used in many industries such as automobiles, tractors, machine tools, sewing machines and electric tools. At present, there is a big problem in the gear manufacturing industry that has been haunting the vast number of industries. Gear manufacturers, that is, the gears will deform at the tooth surface after heat treatment. Because of such deformation, it has a great impact on the meshing area of ​​the gears. When the paired gears mesh, there is a lot of noise and it is difficult to eliminate. In order to solve The above problems encountered in actual production, the gear manufacturers mainly solve the above problems through the following two ways: 1: adopt the gear grinding method, the surface...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23F21/00B23F23/00B23F9/00
CPCB23F9/00B23F21/00B23F23/00
Inventor 凌喜乐林鹏杨勇陈继亮凌一诺
Owner 河源市蓝海米克模具刀具有限公司
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