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A stress relief method for a thin-walled aluminum alloy impeller

An aluminum alloy impeller, thin-walled technology, applied in the field of stress removal and stress removal of thin-walled aluminum alloy impeller, can solve problems such as inconvenience, and achieve the effect of ensuring accuracy and stability

Active Publication Date: 2022-03-25
HIMILE MECHANICAL SCI & TECH (SHANDONG) CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] In summary, there are obviously inconveniences and defects in the actual use of the existing technology, so it is necessary to improve

Method used

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  • A stress relief method for a thin-walled aluminum alloy impeller
  • A stress relief method for a thin-walled aluminum alloy impeller
  • A stress relief method for a thin-walled aluminum alloy impeller

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] This embodiment provides a thin-walled aluminum alloy impeller stress relief method, including the following steps:

[0036] S1 casting

[0037] The thin-walled aluminum alloy impeller of φ1200 is obtained by plaster casting.

[0038] S2 buried sand cooling

[0039] After the casting is completed, remove the outer mold and keep the plaster mold, bury the casting at 450°C in a quartz sand pit and cool slowly, the sand covering thickness is 100mm, cool down in the sand pit for 24 hours, and the surface drops from 450°C to room temperature. The casting takes about 8 hours in the air, the cooling speed is slowed down by sand cooling, and the casting stress caused by the cooling shrinkage is slowed down; in addition, the casting is made of plaster casting, which has good thermal insulation performance. After the casting is placed in the sand pit, the reduction The cooling rate difference between the inner and outer surfaces of the casting is eliminated, and the local stres...

Embodiment 2

[0053] This embodiment provides a thin-walled aluminum alloy impeller stress relief method, including the following steps:

[0054] S1 casting

[0055] The thin-walled aluminum alloy impeller of φ1000 is obtained by plaster casting.

[0056] S2 buried sand cooling

[0057] After the casting is completed, remove the outer mold and keep the plaster mold, bury the casting at 450°C in a quartz sand sand pit and cool slowly, the sand covering thickness is 90mm, and the surface is cooled from 450°C to room temperature in the sand pit for 22 hours, while the same working condition Under this condition, the casting takes about 7 hours in the air.

[0058] S3 heat treatment

[0059] Solution treatment: After cleaning the gypsum of the cooled impeller casting, keep the casting at 535°C for 10 hours;

[0060] Quenching: After solid solution, it falls into the 60°C quenching medium, and the quenching water transfer time is 15S.

[0061] S4 high temperature vibration aging

[0062] T...

Embodiment 3

[0071] This embodiment provides a thin-walled aluminum alloy impeller stress relief method, including the following steps:

[0072] S1 casting

[0073] The thin-walled aluminum alloy impeller of φ800 is obtained by plaster casting.

[0074] S2 buried sand cooling

[0075] After the casting is completed, remove the outer mold and keep the plaster mold, bury the casting at 400°C in a quartz sand pit and cool slowly, the sand covering thickness is 80mm, cool down in the sand pit for 20 hours, and the surface drops from 400°C to room temperature. Under this condition, the casting takes about 7 hours in the air.

[0076] S3 heat treatment

[0077] Solution treatment: After cleaning the cooled impeller casting gypsum, keep the workpiece at 530°C for 12 hours;

[0078] Quenching: After solid solution, it falls into the 80°C quenching medium, and the quenching water transfer time is 20S.

[0079] S4 high temperature vibration aging

[0080] The quenched castings were aged at 160...

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Abstract

The invention discloses a thin-walled aluminum alloy casting stress removal method, comprising the following steps: buried sand cooling; heat treatment; high-temperature vibration aging; the invention can remove the casting and heat treatment stress of the casting, and at the same time maintain the solid solution treatment of the casting Mechanical properties; also ensure the accuracy and stability of parts.

Description

technical field [0001] The invention relates to a stress removal method, in particular to a stress removal method for a thin-walled aluminum alloy impeller, which belongs to the technical field of aluminum alloy casting and heat treatment. Background technique [0002] During production, residual stress will be generated inside the workpiece during casting and heat treatment, which will cause a series of problems such as reducing the actual bearing capacity, deformation or dimensional change, accelerating stress corrosion, and reducing fatigue life of the workpiece. Generally, the casting stress remains inside the casting. If it is not treated with stress relief, the structural strength of the casting will be weakened, and at the same time, the size of the casting will change after machining. [0003] For aluminum alloy thin-walled castings, the solidification speed is fast during casting and solidification, the solidification speed of each part of the casting is different, ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22F1/04C21D10/00B22D30/00
CPCC22F1/04C21D10/00B22D30/00
Inventor 张恭运张伟单既强韩桂强孙吉亮王磊张增超
Owner HIMILE MECHANICAL SCI & TECH (SHANDONG) CO LTD