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Casting heating coating and preparation method thereof

A technology of heating paint and production method, which is applied in casting molding equipment, coating, casting mold, etc., can solve the problems of complex casting cavity, inability to improve, difficult grinding and cleaning, etc., and achieve the effect of low cost

Active Publication Date: 2021-05-25
武汉晴川学院
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In addition to the advancement of technology, the method of installing risers or chilled iron in some hot spots of castings is also subject to many limitations. Because some castings have very complex cavities, chilling coatings cannot be used to improve them, especially grinding and cleaning are very difficult.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] The casting heating coating includes elemental silicon powder, iron oxide red, binder, and suspending agent. The elemental silicon powder accounts for 25% by weight, iron oxide red accounts for 16.67% by weight, and the binder The percentage by weight is 8%, the percentage by weight of the suspending agent is 6%, and the rest is alcohol.

Embodiment 2

[0023] The casting heating coating includes elemental silicon powder, iron oxide red, binder, and suspending agent. The elemental silicon powder accounts for 35% by weight, iron oxide red accounts for 23.33% by weight, and the binder The percentage by weight is 10%, the percentage by weight of the suspending agent is 10%, and the rest is alcohol.

Embodiment 3

[0025] The casting heating coating includes elemental silicon powder, iron oxide red, binder, and suspending agent, the elemental silicon powder accounts for 30% by weight, iron oxide red accounts for 20% by weight, and the binder The percentage by weight is 9%, the percentage by weight of the suspending agent is 8%, and the rest is alcohol.

[0026] The present application also provides a method for making a heat-generating coating for casting, that is, adding the elemental silicon powder and red iron oxide into a binder, a suspending agent and alcohol, stirring and mixing thoroughly, and then making it into a coating or block , Coating thickness and block size can be adjusted arbitrarily. Paint manufacturing is simple and basically the same as other paint manufacturing processes.

[0027] When using it, according to the design requirements of the casting process, determine the heating time of the heating agent, and then determine the thickness and viscosity of the coating. ...

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PUM

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Abstract

The invention discloses a casting heating coating and a preparation method thereof, and belongs to the casting industry. The heating coating comprises the following components in percentage by weight: 25 to 35 percent of monatomic silicon powder, 20 to 25 percent of iron oxide red, 8 to 10 percent of a binder, 6 to 10 percent of a suspending agent, and the balance of alcohol. The preparation method comprises the following steps of fully stirring and uniformly mixing the materials, and preparing into a coating or a block. By applying the heating coating disclosed by the invention, the problem that the interior of a complex casting cannot be fed can be effectively solved, especially when a blind riser cannot be arranged or a chilling block is not suitable to be arranged; the problem that the interior cannot be subjected to shot-blasting grinding is solved; for iron castings, part of white cast problems can be solved; meanwhile, the coating is low in cost, does not recarburize, does not generate other gases, and does not cause the problems of recarburization and pores on the surface of steel casting; and the coating is natural after being excited, and the lasting time can be randomly adjusted according to the process requirements.

Description

technical field [0001] The invention belongs to the foundry industry, and in particular relates to a casting heating coating and a manufacturing method thereof. Background technique [0002] Casting coatings are generally used to improve and overcome defects such as sand sticking, sand inclusions, and pores in the molding sand during the solidification process of the castings. The coating layer is used to isolate the direct contact between the metal liquid and the molding sand, so as to achieve dense and smooth castings. Due to special process requirements, some castings with complex inner cavity need to use a heat-generating coating to achieve the best effect. [0003] In addition to the advancement of technology, the way of installing risers or chilled irons on some hot spots of castings in the past is also subject to many limitations. Because some castings have very complex cavities, chilling coatings cannot be used to improve them, especially grinding and cleaning are ve...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22C3/00B22C1/02
CPCB22C3/00B22C1/02
Inventor 谭咏梅
Owner 武汉晴川学院
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