Production process of dotted sanded fluff

Abstract

The invention discloses a production process of dotted sanded fluff. A decrement process of an existing production process of the dotted sanded fluff is optimized; meanwhile, the open washing step can be omitted after optimization; the heat preservation time in the optimized loose alkali decrement process is shortened to 30 minutes from 50 minutes, and the alkali consumption is reduced to 40 KG/cylinder from 50 KG/cylinder; the duration of a heating and heat preservation process section is shortened to 70 minutes from 100 minutes; the power consumption is reduced from 66 KW/cylinder to 41 KW/cylinder; the power can be saved by 58 KW/cylinder after the open washing step is omitted; the time can be saved by 15 minutes/cylinder; the overall process time is shortened by 45 minutes/cylinder; liquid caustic soda is saved by 10 KG/cylinder; the power is saved by 83 KW/cylinder; when the time is shortened, the power is saved and the production efficiency is improved; the water consumption is reduced by omitting the open washing step; and therefore, the production efficiency of the dotted sanded fluff is improved, the energy consumption is reduced, water and power can be saved, the alkali consumption is reduced, and the pollution to the environment is reduced.

Description

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine

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AI Technical Summary

Benefits of technology

This technology helps improve the quality control (QC) for manufacturing materials used during milling processes while also minimizing waste or producing more efficient products with fewer steps than traditional methods like crushing. It achieves this through optimum reductions and sequenceings that are done before final polishing without adding any extra parts. Additionally, there's less heat input when cool down on hotter surfaces instead of relying solely on cold air. Overall, these technical improvements help make better material processing faster and produce cleaner-quality product.

Problems solved by technology

This patented technology describes how reducing the amount of material needed during producing carpet products can help make it more efficient by saving money on electrical or fuel costs while also minimizing waste emissions associated therewith.

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