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Surface Defect Measurement System of Die Castings Based on Deep Learning

A deep learning and measurement system technology, applied in the field of deep learning, can solve the problems of slow judgment, increase labor costs, long time, etc., and achieve the effects of reducing loss, prolonging life, and improving accuracy

Active Publication Date: 2021-11-09
江苏中科云控智能工业装备有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In the existing technology, the defect measurement is judged by manual measurement. The method used to judge whether the die casting is qualified is relatively subjective, and the judgment speed is relatively slow. The speed cannot be increased and the labor cost is increased; the method of machine learning is used to judge the quality of the die casting. , Compared with the use of manual labor, the speed of judging the quality of die castings is improved, but because machine learning takes a long time, it is not as efficient as using deep learning;
[0004] The current market uses 3D models to judge defects on die castings. Through 3D models, only a few faces of die castings can be identified to contain defects, but they do not know the size of the defects on different faces and whether they are within the standard error range. Therefore, the real situation of the defect cannot be known only by the judgment of the 3D model, and it is impossible to further analyze whether the die casting can still be used in the next process

Method used

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  • Surface Defect Measurement System of Die Castings Based on Deep Learning
  • Surface Defect Measurement System of Die Castings Based on Deep Learning
  • Surface Defect Measurement System of Die Castings Based on Deep Learning

Examples

Experimental program
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Effect test

Embodiment 1

[0098] Example 1: During this process, the upper left side of the die casting is slowly moved, and the images of the front, upper surface and left side of the die casting are obtained, and the first set of image sets is compared with the defect images in the training set , to get the overlapping data of the first set of two-dimensional images; move the die-casting part slowly on the right side, and obtain the images of the back surface, lower surface and right side of the die-casting part, and combine the second set of image sets with the training Comparing the defect images in the set, the overlapping data of the second set of two-dimensional images is obtained, and the set of coordinates of the two-dimensional images in different planes of the die-casting is set as W={(x 1 ,y 1 ),(x 2 ,y 2 ),(x 3 ,y 3 ),(x 4 ,y 4 )}={(5,20),(45,20),(5,5),(45,5)}, the coordinate set of the two-dimensional image in the training set is H={(a 1 ,b 1 ),(a 2 ,b 2 )...(a n ,b n )}={(3,1...

Embodiment 2

[0101] Example 2: For example Figure 4 Among them, S refers to the two-dimensional image, and K refers to the image in the training set. Compare S and K to determine whether the burr C is at the same position. When the burr is at the same position and the length is higher than the standard error value, you need Locate and deburr the die casting; when the burr is at the same position and the length is below the standard error value, move the die casting to the next process.

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Abstract

The invention discloses a deep learning-based die casting surface defect measurement system, which relates to the field of deep learning technology. The system includes a data storage module, a graphics processing flow module and a defect location module; the graphics processing flow module uses an industrial camera to monitor the die casting Scanning, obtaining two-dimensional images of different sections to establish a three-dimensional model, and judging whether there are defects on the surface of the die-casting; Compare the data in the module to determine whether the size and position of the defect on the surface of the die-casting part affect the rear process work, and when the degree of influence is high, give an early warning; the data storage module sets a number of training set data and updates the training set in real time; The deep learning algorithm is used to train the data to judge the defect degree of die castings, which improves the detection rate and improves the accuracy of judging the defects of die castings.

Description

technical field [0001] The invention relates to the field of deep learning technology, in particular to a deep learning-based surface defect measurement system for die castings. Background technique [0002] Die casting is a kind of part, which is manufactured as a mechanical die casting machine through the pressure of the mold. Through a series of heating of the metal, it is poured into the inlet to form parts of different shapes. This part is also called die casting; but after the processing is completed Different types of defects will be formed on the die castings, and it is necessary to measure and judge the defects to determine whether they are within the error range; [0003] In the existing technology, the defect measurement is judged by manual measurement. The method used to judge whether the die casting is qualified is relatively subjective, and the judgment speed is relatively slow. The speed cannot be improved and the labor cost is increased; the method of machine...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G06T7/00G06T17/00G06T7/10G06T7/13G06N3/08
CPCG06N3/08G06T7/0004G06T17/00G06T2207/10012G06T2207/20081G06T2207/30116G06T7/10G06T7/13
Inventor 章明蒋亮赵伟程丁宇峰
Owner 江苏中科云控智能工业装备有限公司