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Preparation method of gh5188 engine heat shield by laser selective melting technology

A GH5188, laser selective melting technology, applied in the direction of additive manufacturing, process efficiency improvement, additive processing, etc., can solve the problems of complex and lightweight structure of heat shield parts, long processing procedures, high scrap rate, and achieve internal Defect problems, avoiding weld cracking, reducing the effect of the number of welds

Active Publication Date: 2022-03-08
SHENYANG LIMING AERO-ENGINE GROUP CORPORATION
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] GH5188 is a Co-Ni-Cr based solid solution strengthened deformed superalloy, the alloy can be used at a temperature of 950°C-1100°C; the addition of tungsten element for solid solution strengthening makes the alloy have good creep resistance, thermal fatigue resistance and High-temperature strength; at the same time, a relatively high content of chromium and a trace amount of lanthanum are added to make the alloy have good high-temperature oxidation resistance; it is widely used in the manufacture of aero-engine parts, such as heat shields, side walls, flame guides and other high-temperature components; However, in the production process, the GH5188 alloy ingot has obvious micro-segregation, and the subsequent heat treatment process cannot eliminate the micro-segregation, resulting in poor processing plasticity and welding cracking; GH5188 material uses laser selective melting technology, and there are few domestic and foreign studies. Documents explain its formability and performance
[0004] The heat shield parts of the engine are key components working in the high-temperature environment of the engine. They are assembled on the inner wall of the high-temperature area of ​​the engine and play a role in heat insulation; the quality of the heat shield parts determines the overall life of the engine. With the continuous development and maturity of engine technology, high-performance , The demand for high thrust-to-weight ratio engines is becoming more and more significant, resulting in the structure of heat shield parts becoming more complex and lightweight; the heat shield tends to be thinner and space-shaped, and it is difficult to adopt traditional manufacturing processes, and the number of welds is large. The processing process is long; at the same time, GH5188 alloy is a difficult-to-process material, which is prone to cracks during welding and has a high scrap rate

Method used

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  • Preparation method of gh5188 engine heat shield by laser selective melting technology
  • Preparation method of gh5188 engine heat shield by laser selective melting technology
  • Preparation method of gh5188 engine heat shield by laser selective melting technology

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] The method of preparing the GH5188 engine heat shield by laser selective melting technology is implemented according to the following steps:

[0027] Step 1, model processing: Use UG software and Magics software to add margins, select placement methods, add supports, and slice according to the thickness of 0.03mm on the 3D model of the heat shield parts. During the slices, set the heat shield parts separately After the laser power, scanning speed, scanning mode, scanning distance, powder layer thickness, and spot compensation of the entity, the outer contour of the heat shield part and the support, output the .Stl format file and process parameter file, and wait for input into the laser selective melting forming equipment;

[0028] In step 1, the heat shield parts are placed at an angle of 45° with the substrate to ensure the final forming accuracy of the heat shield parts and facilitate the removal of supports. Add 1mm of grinding and machining allowance; use Magics so...

Embodiment 2

[0046] The method of preparing the GH5188 engine heat shield by laser selective melting technology is implemented according to the following steps:

[0047] Step 1, model processing: Use UG software and Magics software to add margin, select placement mode, add support, and slice according to the thickness of 0.04mm on the 3D model of heat shield parts. During the slice, set the heat shield parts respectively After the laser power, scanning speed, scanning mode, scanning distance, powder layer thickness, and spot compensation of the entity, the outer contour of the heat shield part and the support, output the .Stl format file and process parameter file, and wait for input into the laser selective melting forming equipment;

[0048] In step 1, the heat shield parts are placed at an angle of 45° with the substrate to ensure the final forming accuracy of the heat shield parts and facilitate the removal of supports. Add 1.5mm of grinding and machining allowance; use Magics software...

Embodiment 3

[0066] The method of preparing the GH5188 engine heat shield by laser selective melting technology is implemented according to the following steps:

[0067] Step 1, model processing: Use UG software and Magics software to add allowances, select placement methods, add supports, and slice according to the thickness of 0.05mm on the 3D model of the heat shield parts. During the slices, set the heat shield parts separately After the laser power, scanning speed, scanning mode, scanning distance, powder layer thickness, and spot compensation of the entity, the outer contour of the heat shield part and the support, output the .Stl format file and process parameter file, and wait for input into the laser selective melting forming equipment;

[0068] In step 1, the heat shield parts are placed at an angle of 45° with the substrate to ensure the final forming accuracy of the heat shield parts and facilitate the removal of supports. Add 2mm of grinding and machine allowance; use Magics s...

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Abstract

The invention discloses a method for preparing a GH5188 engine heat shield by laser selective melting technology, which belongs to the technical field of metal material additive manufacturing; the technical solution of this patent includes model processing; the raw material GH5188 alloy powder is taken and dried; after drying, it is loaded into the laser In the powder cabin of the selective melting and forming equipment, select the substrate, fix the substrate on the workbench, scrape the GH5188 alloy powder with a scraper, spread the powder on the substrate repeatedly, completely cover the entire substrate, lock the forming cabin, and place the powder in the forming cabin. Vacuumize and fill with inert gas for protection, and preheat the substrate at the same time; heat shield parts are printed; the formed heat shield parts are subjected to stress relief annealing, support removal, hot isostatic pressing and heat treatment; sample performance testing. The method of the invention realizes the integrated molding of heat shield parts, reduces the number of welding seams, and avoids welding cracks caused by welding.

Description

technical field [0001] The invention relates to the technical field of additive manufacturing of metal materials, in particular to a method for preparing a GH5188 engine heat shield by laser selective melting technology. Background technique [0002] Laser selective melting technology (SLM) has the advantages of rapid response, complex structure integration, and mold-free forming. In terms of aerospace, it can significantly solve the development needs of "urgent, difficult, dangerous, and new" parts in the aerospace field; "Vertical" structural constraints to achieve high-performance, high-degree-of-freedom structural manufacturing, and promote the development of aero-engines to high thrust-to-weight ratios from the perspective of components. [0003] GH5188 is a Co-Ni-Cr based solid solution strengthened deformed superalloy, the alloy can be used at a temperature of 950°C-1100°C; the addition of tungsten element for solid solution strengthening makes the alloy have good cr...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22F10/28B22F10/36B22F10/37B22F10/85B33Y10/00B33Y50/02
CPCB22F10/28B22F10/36B22F10/37B22F10/85B33Y10/00B33Y50/02Y02P10/25
Inventor 马慧君董文启任慧娇周冠男薛丽媛
Owner SHENYANG LIMING AERO-ENGINE GROUP CORPORATION
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