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Non-contact forming limit diagram construction method

A technology of forming limit diagram and construction method, which is applied to the preparation of test samples and the use of stable tension/pressure to test the strength of materials, etc. It can solve the problems that affect the accuracy of forming limit diagram and low test results, and achieve reliable judgment Based on the effect

Pending Publication Date: 2021-12-31
TANGSHAN IRON & STEEL GROUP +1
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AI Technical Summary

Problems solved by technology

At present, the commonly used method to obtain the forming limit diagram is to use the movement of the rigid punch to deform the specimen to rupture, and measure the principal and secondary strains of the complete grid near the crack, rather than the strain distribution at the fracture position, resulting in low test results , at the same time, this contact sample method between the punch and the sheet cannot avoid the influence of friction on the test results, which in turn affects the accuracy of the forming limit diagram construction

Method used

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  • Non-contact forming limit diagram construction method
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  • Non-contact forming limit diagram construction method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment

[0038] The method of constructing the forming limit diagram for material QP980-1.2mm by using the non-contact test method is introduced in detail.

[0039] a. According to the CAD drawing of the sample, use wire cutting to process the samples with seven shapes of QP980-1.2mm, and finely grind the edge of the sample to ensure that the edge of the sample is free of burrs, scratches, etc., so as not to damage the experiment result in an impact;

[0040] b. Spray uniform speckle on the main deformation area of ​​each sample, and conduct the test after the speckle is dry;

[0041] c. R20 sample (such as figure 1 ) into the clamping end of the tensile testing machine to ensure that the length direction of the sample and the direction of the force are on the same axis, and the tensile testing machine performs the tensile test at a speed of 4mm / min;

[0042] d. Use a high-speed camera to collect the speckle movement and distribution of the main deformation area of ​​the R20 sample a...

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Abstract

The invention relates to a non-contact forming limit diagram construction method, and belongs to the technical field of metal material forming methods. According to the technical scheme, a tensile test method is adopted, the main strain and the secondary strain of a frame before material fracture are accurately obtained through the DIC technology, and a forming limit diagram of a metal material is accurately constructed. The method has the beneficial effects that in the whole test process, a main deformation part does not need to be in contact with any die, so that the problems that in a traditional forming limit test, strain at a fracture position cannot be collected, and a test result is affected by friction force when a male die is in contact with a plate are effectively solved; the forming limit diagram obtained through the method more accurately describes the comprehensive forming capacity of the metal material, and a reliable judgment basis is provided for stamping forming simulation calculation of the plate.

Description

technical field [0001] The invention relates to a method for constructing a non-contact forming limit diagram, and belongs to the technical field of metal material forming methods. Background technique [0002] The forming limit diagram is the ultimate principal strain ε when the sheet is cracked locally under different strain paths 1 and secondary strain ε 2 The formed strip-shaped area reflects the ability of sheet metal to resist necking or cracking under the action of uniaxial tension, plane and bidirectional tensile stress, and is widely used to evaluate the comprehensive forming ability of sheet metal. At present, the commonly used method to obtain the forming limit diagram is to use the movement of the rigid punch to deform the specimen to rupture, and measure the principal and secondary strains of the complete grid near the crack, rather than the strain distribution at the fracture position, resulting in low test results , at the same time, the contact sample metho...

Claims

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Application Information

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IPC IPC(8): G01N1/28G01N1/32G01N3/08
CPCG01N1/28G01N1/32G01N3/08
Inventor 王秋雨徐宽刘淑影吕浩孟根巴根李立铭张赛娟张茜牛星辉
Owner TANGSHAN IRON & STEEL GROUP