Preparation method of high-strength piston pin hole bushing

A piston pin hole and high-strength technology is applied in the field of preparation of piston pin hole bushings, which can solve the problems of low material utilization rate, high production cost and high price, and achieve high material utilization rate, low cost and easy operation. Effect

Active Publication Date: 2022-03-18
CHINA WEAPON SCI ACADEMY NINGBO BRANCH +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, domestic engine piston pin hole bushings are mainly made of copper alloys such as tin bronze and phosphor bronze, which are relatively expensive, and the forming methods are mostly solid bar machining or machining after forging. higher
Moreover, the performance of the prepared piston bush is 540MPa at room temperature, and the Brinell hardness is about 170HB, which is far from that of the imported piston bush.

Method used

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  • Preparation method of high-strength piston pin hole bushing

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] ① Ingredients: Silicon brass is selected as the bushing material; 33% Zn, 2.5% Mn, 1.5% Al, 1.2% Ni, 1.3% Si, and the rest are Cu for weight percentage. Copper, zinc, aluminum and silicon are added in the form of pure copper, pure zinc, pure aluminum and pure silicon, and manganese and nickel are added in the form of CuMn30 copper-manganese master alloy and CuNi15 copper-nickel master alloy.

[0025] ②Smelting: Add pure copper, pure zinc, pure aluminum, pure silicon, copper-manganese alloy and copper-nickel alloy into the melting furnace to melt, and fully stir evenly to prevent uneven temperature of copper liquid and local overheating and oxidation.

[0026] ③Horizontal continuous casting: The smelted copper liquid is subjected to horizontal continuous casting to obtain a copper tube ingot with an outer diameter of 60 mm, an inner diameter of 50 mm and a length of 1000 mm.

[0027] ④ Spinning: The copper tube ingot obtained after horizontal continuous casting is used a...

Embodiment 2

[0031] ① Batching: 29% Zn, 1.5% Mn, 0.8% Al, 0.6% Ni, 0.8% Si, and the rest are Cu in weight percentage. Copper, zinc, aluminum and silicon are added in the form of pure copper, pure zinc, pure aluminum and pure silicon, and manganese and nickel are added in the form of CuMn30 copper-manganese master alloy and CuNi15 copper-nickel master alloy.

[0032] ②Smelting: Add pure copper, pure zinc, pure aluminum, pure silicon, copper-manganese alloy and copper-nickel alloy into the melting furnace to melt, stir well and evenly to prevent uneven temperature of copper liquid and local overheating and oxidation.

[0033] ③Horizontal continuous casting: The smelted copper liquid is subjected to horizontal continuous casting to obtain a copper tube ingot with an outer diameter of 50 mm, an inner diameter of 40 mm and a length of 1000 mm.

[0034] ④ Spinning: The copper tube ingot obtained after horizontal continuous casting is used as a spinning blank, and the spinning is performed by rev...

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Abstract

The invention relates to a preparation method of a high-strength piston pin hole bushing, which comprises the following steps of: proportioning 28.5 to 33.5 weight percent of Zn, 1.5 to 2.5 weight percent of Mn, 0.8 to 1.5 weight percent of Al, 0.6 to 1.2 weight percent of Ni, 0.7 to 1.3 weight percent of Si and the balance of Cu; copper, zinc, aluminum and silicon are added in the form of pure copper, pure zinc, pure aluminum and pure silicon, and manganese and nickel are added in the form of a CuMn30 copper-manganese intermediate alloy and a CuNi15 copper-nickel intermediate alloy; adding pure copper, pure zinc, pure aluminum, pure silicon, a copper-manganese alloy and a copper-nickel alloy into a smelting furnace for smelting, and fully stirring; the smelted copper liquid is subjected to horizontal continuous casting, and a rough ingot blank is obtained; a copper pipe ingot blank obtained after horizontal continuous casting serves as a spinning blank, spinning is conducted in a reverse spinning mode, a pair of double-conical-surface type spinning wheels are installed in a staggered mode, the gap between a core mold and the spinning wheels is 4-8 mm, the feeding ratio is 0.5-1 mm / r, and the temperature is 150-250 DEG C; and machining. The preparation method is simple in procedure and easy to operate, the prepared piston pin hole bush is high in strength and low in cost, the use requirement of the piston pin boss part can be met, the anti-fatigue performance of the piston pin boss part is improved, and the pin boss failure phenomenon is effectively avoided.

Description

technical field [0001] The invention relates to a preparation method of a piston pin hole bushing, in particular to a preparation method of a high-strength piston pin hole bushing. Background technique [0002] The piston pin hole bushing is one of the key parts of the engine. It is inserted in the piston pin hole with an interference fit and has a clearance fit with the piston pin. It is used to reduce the contact stress on the surface of the piston pin hole and improve the reliability of the pin hole. Due to the continuous high-frequency alternating stress during high-temperature operation, the working conditions of the bushing are extremely harsh. Therefore, the bushing material needs to have good hardness, strength and fatigue resistance. [0003] At present, domestic engine piston pin hole bushings are mainly made of copper alloys such as tin bronze and phosphor bronze, which are relatively expensive, and the forming methods are mostly solid bar machining or machining ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C1/03C22C9/04B22D11/045C22F1/08B21D22/16
CPCC22C1/03C22C9/04B22D11/004B22D11/045B22D11/006C22F1/08B21D22/16
Inventor 洪晓露徐恒秋黄涛郭亚明彭银江徐英陈大辉朱鸿磊张将刘永强侯林冲
Owner CHINA WEAPON SCI ACADEMY NINGBO BRANCH
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