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Rolling compaction near-forming sand mold manufacturing method

A production method and near-forming technology, applied in the direction of casting molding equipment, molding boxes, molding machines, etc., can solve the problems of rapid manufacturing of sand molds for large castings, harsh raw material selection, use environment, high equipment purchase costs, and maintenance costs. fees and other issues

Pending Publication Date: 2022-04-08
SHENYANG RES INST OF FOUNDRY
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0003] The new technology has its own shortcomings and limitations: high equipment purchase costs, maintenance costs, maintenance costs, strict raw material selection, and use environment, and it is impossible to achieve rapid manufacturing of large-scale casting sand molds

Method used

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  • Rolling compaction near-forming sand mold manufacturing method
  • Rolling compaction near-forming sand mold manufacturing method
  • Rolling compaction near-forming sand mold manufacturing method

Examples

Experimental program
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Effect test

Embodiment 1

[0031] A method of rolling tight-shaped sand-shaped sand type, the specific steps are as follows:

[0032] 1. Discrete treatment on the sand type CAD 3D model, resulting in an H coordinate document, a regular portion of 50 mm × 50 mm.

[0033] 2. Place the base of the installation detachable unit module on the controllable lifting platform, manually put the preformed detachable unit module inserted into the base, to form a depressed sand array in the base according to the H coordinate file. The sand type bottom mold is 800mm × 800mm. The tip size of the detachable unit module is 50 mm × 50 mm, made in ordinary wood.

[0034] 3. The sidewall sidewall size according to the specific sand mold size is 1000 mm × 500 mm and 800 mm × 500 mm, respectively, and the sidewall side wall is fixed to the hydraulic device, and the driving hydraulic device is driven to push the sand box side wall to close the sand type bottom mold. Composition sandbox. Fill a mixed resin is filled with sand boxes...

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Abstract

The invention belongs to the crossing field of casting and rapid forming, and discloses a rolling compaction near-forming sand mold manufacturing method. According to the method, in the forming process of the resin sand mold for casting, the detachable module carries out approaching to the mold cavity and layer-by-layer sand adding and layer-by-layer rolling, an approximately-formed sand mold or pattern with a higher approximate contour can be obtained, the size of the approximately-formed sand mold is reduced, and therefore sand for casting is saved, and the follow-up cutting net forming time is shortened. The method is not limited by the size of a casting, and rapid near-forming manufacturing of a large-size sand mold can be achieved. According to the method, a detachable module forming mode and a layer-by-layer rolling forming mode of a rolling roller on a sand mold are adopted, so that the equipment investment cost, the raw material cost, the use cost and the like are greatly reduced.

Description

Technical field [0001] The invention belongs to the foundation of the casting and rapid shaping, and is specifically involved in a rolling tight proximal shaped sand type manufacturing method. Background technique [0002] Casting is a basic metal hot processing forming process, sand-type casting is the earliest application, the most mature casting process is widely used. Traditional molded molded casting process has long, high cost, low precision, material waste, difficult to meet the continuous development needs of the foundry industry. With the continuous improvement of technology, new sand-type rapid manufacturing techniques are developed, such as laser-based selection, sintering forming techniques (SLS), microphena-based sand / sand core additive manufacturing technology (3DP) and extrusion Cut integrated die-casting composite forming technique. The application of new technologies realizes the digital, composite, intelligent, and meets the development of new products, develo...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22C15/02B33Y10/00B33Y30/00B33Y50/02B22C19/00B22C21/02
Inventor 温秋林高云保王增睿赵岭陈瑞李景明赵黎廷王宇韩智宋蕾
Owner SHENYANG RES INST OF FOUNDRY
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