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Method for monitoring safe operation of catalytic oil-free compression system

A compression system and safe operation technology, applied in chemical instruments and methods, separation methods, dispersed particle separation, etc., can solve the lagging of detection data of oil content detection equipment, the inability to feed back oil content in advance, and the inability to effectively protect catalytic purification equipment, etc. question

Pending Publication Date: 2022-04-29
NINGBO BAOSI ENERGY EQUIP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The detection rate of the oil content detection equipment in the prior art is not as fast as the flow rate of the high-pressure gas. When the oil content detection equipment detects the oil content of the compressed air at the intake end of the catalytic purification equipment, it is likely that the detection result has not yet come out, and the detected The compressed air has already entered the catalytic purification equipment, so the detection data of the oil content detection equipment has the disadvantage of lagging behind, and the oil content of the compressed air entering the catalytic purification equipment cannot be reflected in real time, let alone the compressed air entering the catalytic purification equipment. Feedback the oil content in advance
When the seal of the compressor fails and the lubricating oil leaks, the oil content detection equipment will not be able to provide early warning for the user due to this shortcoming, and cannot effectively protect the catalytic purification equipment

Method used

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  • Method for monitoring safe operation of catalytic oil-free compression system
  • Method for monitoring safe operation of catalytic oil-free compression system
  • Method for monitoring safe operation of catalytic oil-free compression system

Examples

Experimental program
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Effect test

Embodiment 1

[0030] The method for monitoring the safe operation of the catalytic oil-free compression system of the present invention uses a catalytic oil-free compression system such as figure 1 As shown in , including compressor, oil-gas separator (not shown), gas-liquid separator 2, catalytic converter 6, heat exchanger, first oil content detection device 13, second oil content detection device 11, electronic cooling 9, filter adsorption tank 10, radiator 12, buffer separation pipe 14, display screen (not shown) and alarm (not shown), the compressor adopts oil-injected screw compressor 1, and radiator 12 is installed on the oil-injected Above the screw compressor 1, the oil-injected screw compressor 1 compresses air and is lubricated with lubricating oil during operation, and the radiator 12 radiates heat and cools down the oil-injected screw compressor 1 in time. The heat exchanger adopts a partition wall heat exchanger 4, and two heat exchange pipes are arranged in the partition wall...

Embodiment 2

[0041] The difference between the method for monitoring the safe operation of the catalytic oil-free compression system in this embodiment and Embodiment 1 is that in the catalytic oil-free compression system adopted in this embodiment, the catalytic intake pipe 5 is provided with a catalytic converter intake pipe and an air-to-air The exhaust pipe, the catalytic converter intake pipe is connected and communicated with the intake port of the catalytic converter. The catalytic converter intake pipe is used to introduce compressed gas into the catalytic converter. The empty discharge pipe is used to discharge the compressed gas to the air. Valves are installed in both the intake pipe of the catalytic converter and the empty discharge pipe. The valve of the intake pipe of the catalytic converter allows the compressed gas to be introduced into the catalytic converter, and closes the valve of the empty exhaust pipe; when the first oil content detection device 13 detects that the oil...

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Abstract

The invention provides a method for monitoring safe operation of a catalytic oil-free compression system, which comprises the following steps of: catalytically decomposing oil impurities in compressed gas by using a catalytic purifier, detecting the oil content of the compressed gas by using first oil content detection equipment before the compressed gas enters the catalytic purifier, buffering and decelerating the compressed gas by using buffering equipment, and displaying a detection result on a display screen; when the oil content of the compressed gas does not exceed the standard, the compressed gas flows into the catalytic purifier; when it is displayed that the oil content of the compressed gas exceeds the standard, gas supply to the catalytic purifier is cut off; the structure of the buffer equipment is determined according to the detection time of the first oil content detection equipment, and it is ensured that the buffer time of the compressed gas in the buffer equipment is longer than the detection time of the first oil content detection equipment. According to the method for monitoring the safe operation of the catalytic oil-free compression system, the compressed gas with the oil content exceeding the standard can be prevented from entering the catalytic purifier, the catalytic purification equipment is protected, and the safe operation of the whole machine is guaranteed.

Description

technical field [0001] The invention relates to the technical field of compressed air purification, in particular to a method for monitoring the safe operation of a catalytic oil-free compression system. Background technique [0002] As a cheap power source, compressed air is widely used in various industries, such as equipment driving, material conveying, drying, blowing, purging, pneumatic instrument components, automatic control, etc. Compressors that prepare compressed air have high power and have high requirements for lubrication and heat dissipation during operation. Compared with oil-free compressors such as dry compressors or water-lubricated compressors, compressors that use lubricating oil can obtain better lubrication effects , higher heat dissipation efficiency and lower cost, but the compressed air produced will inevitably contain oil impurities. In special industries such as electronics, food, medicine, and textiles, since oily impurities can cause harm to pro...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01D53/86
CPCB01D53/86
Inventor 张超萍张炯焱王泉超
Owner NINGBO BAOSI ENERGY EQUIP
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