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Device for realizing online switching of electrofluid injection process

A technology of electrofluid and process, which is applied in the field of devices for realizing online switching of electrofluid spraying process, which can solve the problems of long preparation cycle, inability to realize three spraying processes at the same time, complicated process steps, etc.

Pending Publication Date: 2022-06-17
NINGBO UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0004] The three jetting processes of electrojet printing, electrospinning, and electroatomization are all based on the principle of electrofluid jetting. Since each process is affected by parameters (such as voltage parameters, ink flow parameters, distance between substrate and nozzle, and ink properties), so At presen

Method used

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  • Device for realizing online switching of electrofluid injection process
  • Device for realizing online switching of electrofluid injection process
  • Device for realizing online switching of electrofluid injection process

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[0015]以下结合技术方案和附图详细说明本发明的具体实施方式。参见图1至图3。

[0016]本实施例公开了一种用于实现电流体喷射工艺在线切换的装置。

[0017]具体地讲,在本实施例中,该装置包括运动平台1、流体输送管2、流体控制器3、万向转动控制器4、工艺切换器5、微纳相机6、电脑7、精密高压电源8、精密注射泵9、微量注射器10、打印墨水11、连接软管12、喷针13、喷针夹持环14、喷射行为15、衬底16、万向转动器17、升降器18。

[0018]所述的精密注射泵9上方固定有微量注射器10,微量注射器10装有打印墨水11,微量注射器10通过连接软管12与喷针13连通;所述的喷针13固定在喷针夹持环14上;所述的精密高压电源8输出端连接着喷针夹持环14,喷针夹持环14将适量高电压输送至打印墨水11中;所述的喷射行为15形成在喷针13与衬底16间;所述的微纳相机6固定在衬底16斜上侧,实时观测电喷印、电纺丝、电雾化三种喷射行为15;

[0019]所述电脑7分别与运动平台1、万向转动控制器4、微纳相机6、精密高压电源8和精密注射泵9有线连接,与工艺切换器5通信连接,用于控制打印参数、选择喷射工艺和对比图像信号;

[0020]所述的工艺切换器5分别与喷针夹持环14、精密注射泵9和电脑7相连,用于实时接收电压参数、流量参数和电脑7传输的布尔量,根据电流体喷射参数匹配和结构制造需求,工艺切换器5实现电流体喷射工艺的在线切换;所述的流体控制器3与工艺切换器5通信,接收工艺切换器5发出的流体压力信号,并通过流体输送管2与升降器18连接,用于控制喷针13与衬底16间距;所述的万向转动控制器4与万向转动器17相连,用于控制衬底16的三维旋转;所述的万向转动器17装配于升降器18上方;所述的衬底16固定于万向转动器17上方;所述运动平台1位于升降器18下方,用于进行X-Y方向的运动。

[0021]为了达到上述目的,本发明采取的技术方案为:

[0022]采用上述装置进行电流体喷射工艺在线切换的制造,包括以下步骤:

[0023]第一步,电流体喷射的形成

[0024]首先在运动平台1上依次安装升降器18、万向转动器17和厚度为0.2-300μm的衬底16,运动平台1运动速度范围0.002-400mm s-1、加(减)速度范围0.5-300mm s-2,安装方式为真空吸附或机械装配,定位精度高于6μm;...

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Abstract

The invention belongs to the technical field of advanced manufacturing, and relates to a device for realizing online switching of an electrofluid injection process. Firstly, electrofluid jet is formed on the basis of the electrofluid dynamics principle, then the micro-nano camera transmits images shot in real time to the computer in a signal mode, the computer compares image signals with standard images of three jet technologies of electric jet printing or electric spinning or electric atomization, the Boolean amount is transmitted to the technology switcher, and the technology switcher is connected with the micro-nano camera. The process switcher detects various parameters in the experiment in real time, calculates the optimal printing height of the jet behavior of electric jet printing or electric spinning or electric atomization by utilizing a built-in algorithm, and selects a stable printing height or adjusts to the optimal printing height according to the received Boolean amount; the process switcher transmits the calculated optimal height to the fluid controller in a fluid pressure signal mode, the fluid controller controls the jet behavior of electric jet printing or electric spinning or electric atomization in real time by controlling the height of the lifter, and finally three-dimensional rotation of the substrate in any direction is achieved through the universal rotator. According to the device for realizing the online switching of the electrofluid jet process, the printing height is controlled in real time by detecting and calculating experimental parameters, so that the online switching of three electrofluid jet processes of electrojet printing or electrospinning or electroatomization is realized; the preparation of different micro-nano structures is realized through the rotation control of the substrate in any three-dimensional direction and the adjustment of the motion platform.

Description

technical field [0001] The invention belongs to the field of advanced manufacturing technology, and relates to a device for realizing online switching of electrofluid injection technology. Background technique [0002] Due to their outstanding properties, micro-nano structures have been applied in many fields, such as biomedicine, tissue engineering, new energy, micro-nano sensors, flexible displays, etc. In recent years, micro-nano structures have gradually expanded from one-dimensional to two-dimensional and three-dimensional, including complex structures such as lattice structures, nanowire structures, and nanoflower structures. The preparation methods of these micro-nano complex structures have played an important role. [0003] Manufacturing devices based on electrofluid jetting, including electrojet printing, electrospinning, and electrospraying, have outstanding potential and advantages in preparing micro-nano structures. Among them, electrojet printing is very suita...

Claims

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Application Information

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IPC IPC(8): B41J2/01B41J29/393B05B5/00B05B12/00B05B17/04D01D5/00
CPCB41J2/01B41J29/393B05B5/00B05B17/04B05B12/00D01D5/0061D01D5/0069
Inventor 李凯王晓英刘麦祺
Owner NINGBO UNIV