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Laser/ultrasonic composite auxiliary bending forming method and device for titanium alloy plate

A bending forming and titanium alloy technology, applied in laser welding equipment, forming tools, metal processing equipment, etc., can solve problems such as uneven thermal stress, warpage and distortion of formed parts, and achieve quality improvement, warpage reduction, Effect of improving bending formability

Pending Publication Date: 2022-07-29
SHENYANG AEROSPACE UNIVERSITY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, when laser-assisted forming is used, due to repeated scanning of the laser, uneven thermal stress will be generated in the scanning forming area, resulting in quality problems such as warping and distortion of the formed parts

Method used

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  • Laser/ultrasonic composite auxiliary bending forming method and device for titanium alloy plate
  • Laser/ultrasonic composite auxiliary bending forming method and device for titanium alloy plate
  • Laser/ultrasonic composite auxiliary bending forming method and device for titanium alloy plate

Examples

Experimental program
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Effect test

Embodiment 1

[0055] A laser / ultrasonic composite auxiliary bending forming device for titanium alloy sheet, its initial state is shown in figure 1, including: forming punch 3, forming concave 5, laser 1, ultrasonic generator 7, ultrasonic vibrator 6.

[0056] Among them, the forming punch 3 and the forming die 5 are arranged from top to bottom, and the forming die 5 faces upward and the forming punch 3 faces downward; the forming titanium alloy plate 4 is fixed on the forming die 5 and the forming punch 3; the forming punch 3 is provided with a laser beam path in the direction perpendicular to the sheet forming area, and a laser 1 is arranged on the extension line of the laser beam path, the laser 1 emits a high-energy laser beam 2, and the high-energy laser beam 2 can pass through the forming convex The laser beam path of the mold 3 scans on the forming titanium alloy plate 4 , the ultrasonic vibrator 6 is arranged under the forming die 5 , and the ultrasonic vibrator 6 is connected with ...

Embodiment 2

[0065] A laser / ultrasonic composite auxiliary bending forming device for titanium alloy sheet, its initial state is shown in image 3 , including: laser 1, forming punch 3, forming concave 5, ultrasonic generator 7, ultrasonic vibrator 6.

[0066] The forming punch 3 is arranged opposite to the forming die 5; the forming titanium alloy plate 4 is fixedly clamped between the forming punch 3 and the forming die 5; the forming punch 3 is connected with the ultrasonic vibrator 6 through threads; the ultrasonic vibrator 6 is connected to the ultrasonic generator 7, the forming die 5 is provided with a laser beam path, and the laser beam path corresponds to the forming part of the forming titanium alloy sheet 4, and the high-energy laser beam 2 scans the forming titanium alloy sheet 4 through the laser beam path. superior.

[0067] In this embodiment, the target material is a titanium alloy sheet, and the titanium alloy sheet 4 for forming is made of TC4 titanium alloy, with a thic...

Embodiment 3

[0075] A laser / ultrasonic composite auxiliary bending forming device for titanium alloy sheet, its initial state is shown in Figure 5 , including: laser 1, ultrasonic generator 7, ultrasonic vibrator 6, fixed platform 8, fixed pressure plate 9.

[0076] The fixed pressure plate 9 is used to fix one end of the titanium alloy plate 4 for forming on the upper surface of the fixed platform 8; the lower end of the fixed platform 8 is connected with the ultrasonic oscillator 6 through threads; the ultrasonic oscillator 6 is connected with the ultrasonic generator 7, and the high-energy laser emitted by the laser 1 The beam 2 is scanned on the titanium alloy plate 4 for forming, and the high-energy laser beam 2 and the ultrasonic vibrator 6 are coaxial.

[0077] In this embodiment, the target material is a titanium alloy sheet, and the titanium alloy sheet 4 for forming is made of TC4 titanium alloy, with a thickness of 1 mm, a length of 60 mm and a width of 20 mm; the laser power i...

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Abstract

The invention discloses a titanium alloy plate laser / ultrasonic composite auxiliary bending forming method and device, and belongs to the field of titanium alloy plate bending forming. The bending forming method comprises the steps that a titanium alloy plate is subjected to impurity removal and blackening and is fixed through a deformation part of the device, laser is adopted to repeatedly scan a bending deformation area of the titanium alloy plate, ultrasonic vibration is applied to the titanium alloy plate, the titanium alloy plate is gradually bent to a preset angle, and then the preset angle is kept for 90-120 seconds; and stopping laser scanning and ultrasonic treatment, loosening the deformed part of the device, and cleaning to obtain the titanium alloy plate bent part. According to the method, by means of the laser-assisted forming local heat effect, forming of a small-radius bent part is achieved, and the titanium alloy bending performance is improved; and by means of the ultrasonic vibration effect of the material, non-uniform thermal stress generated in a forming area after repeated laser scanning is eliminated, the problems of warping, distortion and the like of the titanium alloy bent part are reduced, and the quality of the titanium alloy bent part is improved. Meanwhile, the device has the advantages of low energy consumption, low production cost and the like.

Description

technical field [0001] The invention belongs to the technical field of bending and forming of titanium alloy plates, in particular to a method and device for laser / ultrasonic composite auxiliary bending and forming of titanium alloy plates, which can improve the bending and forming performance and forming quality of titanium alloy plates. Background technique [0002] Titanium alloy has the advantages of low density, high strength, high temperature resistance and corrosion resistance, and has become one of the preferred materials for aircraft, rockets, missiles and other aircraft. In the field of aircraft manufacturing, sheet metal parts, as typical structural parts of aircraft, have the characteristics of many varieties, complex structures, and strong dimensional coordination, and have high forming quality and certain service life requirements. Bending, as one of the main processing methods of sheet metal parts, is a processing method in which the sheet metal is bent into a...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21D5/00B21D37/10B23K26/00
CPCB21D5/00B21D37/10B23K26/0093
Inventor 高铁军常飞虎王凯锋王璋赵仕奇
Owner SHENYANG AEROSPACE UNIVERSITY