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Material for gasket

Active Publication Date: 2017-11-23
NICHIAS CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This patent is about a new type of gasket material that can resist high temperatures and anti-freezing liquids, without harmful chromate treatment. This material is useful for protecting the environment and promoting recycling.

Problems solved by technology

However, a gasket material that is subjected to a chromate treatment involves a significantly serious problem in respect of environment since hexavalent chromium is contained in a chromate treatment liquid, etc.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

examples 3-1 to 3-3

[0046]On the both surfaces of a stainless steel plate, a treatment liquid for forming a coating film obtained by mixing components in a blending ratio (wt %) shown in Table 3 was applied by means of a roll water and dried at 180° C. to form a coating film (amount of coating film: 450 mg / m2). Subsequently, in the same manner as in Example 1-1, a primer layer and a rubber layer were formed on the coating film, thereby to obtain samples. The alumina used was amorphous.

[0047]For the resulting samples and the sample in Comparative Example 1, resistance to an antifreezing liquid was evaluated by the following method.

[0048]The samples prepared above were immersed in a car radiator coolant (Toyota Genuine Long Life Coolant) to a position half of the sample (half-immersed) such that they became perpendicular to a liquid level thereof, and allowed to stand at a liquid temperature of 170° C. for 72 hours and 168 hours. Then, the sample was taken out of the coolant, and subjected to a drawing t...

examples 4-1 and 4-2

[0050]On the both surfaces of a stainless steel plate, a treatment liquid for forming a coating film obtained by mixing components in a blending ratio (wt %) shown in Table 4 was applied by means of a roll coater and dried at 180° C. to form a coating film (amount of coating film: 450 mg / m2). Subsequently, in the same manner as in Example 1-1, a primer layer and a rubber layer were formed on the coating film, thereby to obtain samples. The alumina used had a primary particle diameter of 13 nm.

[0051]For the resulting samples and the sample in Comparative Example 1, an evaluation was conducted in the same manner as in Example 3-1. The results are shown in Table 4.

TABLE 4Ex. 4-1Ex. 4-2Comp. Ex. 1MetalBlendedAluminum phosphate3.53.52.4treatment amountSilica1.6layer[wt %]Zirconia1.81.8Vapor phase alumina (amorphous)3.6Alumina sol (crystalline)3.6Water91.191.196.0Total100.0100.0100.0HalfUn- 72 hrs554immersionimmersed170° C.part.168 hrs5538Point indrawingtestImmersed  72 hrs551.5part: 168 ...

examples 5-1 and 5-2

[0052]On the both surfaces of a stainless steel plate, a treatment liquid for forming a coating film obtained by mixing components in an amount ratio (wt %) shown in Table 5 was applied by means of a roll coater, followed by drying at 180° C. to form a coating film (amount of coating film: 450 mg / m2). Subsequently, in the same manner as in Example 1-1, a primer layer and a rubber layer were formed on the coating film, thereby to obtain samples.

[0053]For the resulting samples, resistance to an anti freezing liquid was evaluated by the following method.

[0054]The samples prepared above were immersed in a car radiator coolant (Toyota Genuine Long Life Coolant) to a position half of the sample (half-immersed) such that they became perpendicular to a liquid level thereof, and allowed to stand at a liquid temperature of 170° C. for 72 hours, 120 hours and 144 hours. Then, the sample was taken out of the coolant, and subjected to a drawing test for an immersed part.

[0055]A spiral with a rad...

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PUM

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Abstract

A gasket material to be mounted in a vehicle engine, wherein, on one or both sides of a steel plate, a rubber layer is formed via a coating film including a reaction product of an acid component and a metal or a reaction product of an acid component and a metal compound, and at least one selected from zirconia, alumina and titania.

Description

TECHNICAL FIELD[0001]The invention relates to a material for a gasket (gasket material) to be mounted in a vehicle engine.BACKGROUND ART[0002]As a gasket to be mounted in a vehicle engine, in particular as a head gasket, rubber-coated stainless steel plates in which a rubber layer is laminated on a stainless steel plate are generally used. Further, in order to hold the rubber layer more firmly, a gasket material obtained by forming a chromate coating film of a chromium compound, phosphoric acid and silica on one or both sides of a stainless steel plate and laminating a rubber layer on the chromate film is also widely used (see Patent Document 1, for example).[0003]However, a gasket material that is subjected to a chromate treatment involves a significantly serious problem in respect of environment since hexavalent chromium is contained in a chromate treatment liquid, etc. Therefore, there is a demand for a gasket material that has thermal resistance or adhesiveness equivalent to tha...

Claims

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Application Information

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IPC IPC(8): F16J15/08C09K3/10F02F11/00
CPCF16J15/0818C09K3/10F16J15/0806F02F11/00F16J2015/0856C09K3/1009F16J15/08C09K2200/0213C09K2200/0239C09K2200/0607
Inventor AOYAGI, HIDEHARU
Owner NICHIAS CORP
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