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Hot-mold continuous casting apparatus and method

A technology of continuous casting and equipment, applied in the field of production, can solve the problems of small effective tension, small friction coefficient, complex structure, etc., and achieve the effect of overcoming single-roller drive, bright surface and accurate position

Inactive Publication Date: 2009-08-19
ADVANCED TECHNOLOGY & MATERIALS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Its shortcomings are: complex structure, difficult installation and adjustment, five sets of wheels press the drawn ingot on the same straight line at the same time, the straightness is difficult to adjust, and it is easy to cause breaking phenomenon; Roller drawing means that in all groups of drawing rollers, only the drawing roller on one side of the ingot being drawn has a driving device, and the drawing roller on the other side of the ingot is a driven roller, which mainly plays a pressing role. Its rotation is driven by the ingot being pulled, which can easily cause uneven force on the continuous casting ingot, resulting in the phenomenon of pulling the ingot, and it is easy to cause the deformation of the ingot; the spring is compressed, and because of its limited pressure, it is also easy to cause the situation of pulling the ingot; There is no pressing force control device, the ingot is easy to deform if the pressing force is large, which will affect its performance, and the pressing force will not move if the pressing force is small; there is metal-to-metal friction between the drawing roller and the continuous casting ingot, and the friction coefficient is small, resulting in effective Small pulling force

Method used

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  • Hot-mold continuous casting apparatus and method
  • Hot-mold continuous casting apparatus and method
  • Hot-mold continuous casting apparatus and method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] A hot-type continuous casting of Al-1% Si alloy, the process is as follows:

[0029] Melt the Al-1%Si alloy in a medium frequency induction furnace and keep it warm at 730±50°C, cool the ingot to form it in the crystallizer, the flow rate of cooling water is: 800~2000L / hr, start the special casting system to start For ingots, the priming speed is 40-100mm / min. After the priming of the ingot is successful, it will be accelerated steadily to 100-250mm / min for hot-type continuous casting production. The surface of the Al-1% Si ingot continuously cast by the equipment and method is bright and free from deformation and scratches.

Embodiment 2

[0031] A hot-type continuous casting of oxygen-free copper, the process is as follows:

[0032] Melt oxygen-free copper in a medium frequency induction furnace and keep it warm at 1150±50°C, cool the ingot to form it in the crystallizer, the flow rate of cooling water is: 800-2000L / hr, start the special casting system to start the ingot, The speed is 40-100mm / min, after the dummy ingot is successfully accelerated to 100-250mm / min for hot continuous casting production. The surface of the oxygen-free copper ingot continuously cast by the equipment and method is bright and free from deformation and scratches.

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Abstract

The invention relates to a thermal continuous casting equipment, comprising a base (1), a motor bracket (2), a motor (4), a bracket (8), a driving roller and a pressing force adjustment unit, wherein: the driving roller includes a blank, matching upper and lower driving rollers (13-1), (13-2), and the upper and lower driving rollers are driven by a motor to rotate synchronously; the device also includes matching upper and lower positioning rollers (19 -1), (19-2); the upper driving roller (13-1) and the upper positioning roller (19-1) are controlled by the pressing force adjustment unit to move up and down; the working wheel surface matched between the upper and lower driving rollers is The trapezoidal convex surface-V-shaped groove shape, the working wheel surface matched between the upper and lower positioning rollers is also in the trapezoidal convex surface-V-shaped groove shape. The transmission of this equipment is stable, the position is accurate, and the motor can simultaneously drive a group of casting rolls to rotate, which overcomes the shortcomings of single-roller driving.

Description

technical field [0001] The invention belongs to the field of hot continuous casting production, and is particularly suitable for the production of copper and copper alloys, aluminum and aluminum alloys, titanium-nickel alloys and the like with unidirectional columnar crystal structures. Background technique [0002] Since the end of the 1960s, when Atsumi Ohno proposed the hot continuous casting method (OCC method), many scholars have carried out research on hot continuous casting and applied the research results to many fields. The typical application is to use The cast ingot with continuous columnar crystal structure is processed into wire rods with small diameters through cold rolling, drawing, etc. The diameter is about 20 μm. However, wire breakage often occurs in processes such as cold rolling and drawing of wire rods, which affects the quality and application of wire rods. One of the main reasons is that the surface quality of ingots is poor, with deformation, scratc...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22D11/06
Inventor 薄希辉倪晓俊卢志超周少雄张俊峰邓俊民孙克李德仁
Owner ADVANCED TECHNOLOGY & MATERIALS CO LTD