Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Process method and special device of helical blade

A technology of a spiral blade and a processing method, which is applied in the processing field of the spiral blade, can solve the problems of high processing cost, high labor intensity and low production efficiency, and achieve the effects of saving processing time, reducing labor intensity and improving efficiency.

Inactive Publication Date: 2008-06-25
王琪
View PDF0 Cites 13 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The disadvantage of this method is obvious. First of all, from the perspective of material consumption, it will cause a lot of waste of materials, and about 1 / 2 of the materials will become scraps, especially when precious alloy materials such as stainless steel are used in some occasions. Processing costs are higher
At the same time, due to the welding process, the spiral blades produced by this method have low precision, low production efficiency, and high labor intensity.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Process method and special device of helical blade
  • Process method and special device of helical blade
  • Process method and special device of helical blade

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0021] Processing method of the present invention comprises the following steps:

[0022] 1) Steel strips and flat steels whose width meets the width requirements of the spiral blades can be directly used, or the sheet can be cut into strips that meet the width requirements of the spiral blades 3;

[0023] 2) Plane cold extruding of strip-shaped sheet material 3 or steel strip or flat steel through at least three pairs of tapered rollers 2, the tapered rollers 2 are at a certain angle to each other, and the gap at the big end is small, so the pressure at the big end is large , the pressure at the small end is small; the line speed at the large end is fast, and the line speed at the small end is small, the deformation on both sides of the strip-shaped sheet 3 is uneven, resulting in bending, and the large curvature part of the strip-shaped sheet 1 after extrusion deformation The thickness is smaller than the thickness of the small curvature part;

[0024] 3) Traction and windi...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention relates to a processing method and a specific device for a spiral blade. The processing method of the invention essentially adopts strip shaped materials to form through binding and enwinding. The specific device of the invention consists of a taper roller extruding press and a drag winding machine. An outlet of the taper roller extruding press is arranged correspondingly to an inlet of the drag winding machine. The taper roller extruding press comprises a frame, at least one pair of taper rollers ad a drive device. The conicity of the taper roller is 1 to 15 degrees. Two taper rollers are arranged in the same direction and the axes are in an included angle of 1 to 10 degrees. The bigger head parts of the rollers have a small gap and the drive device is connected with the rollers. The drag winding machine comprises a frame, a rotary shaft, three drag rollers uniformly arranged at the circumferential direction of the rotary shaft and a drive device. The drag rollers are provided with V-shaped slot. The axes of the three drag rollers are parallel to the rotary shaft and arranged in an equal distance on height. The rotating directions of the rotary shaft and the three drag rollers are opposite. The invention omits a plurality of working procedures, improving the efficiency and has a high product precision.

Description

technical field [0001] The invention relates to a processing method and special equipment for a spiral blade, in particular to a processing method and special equipment for forming a steel strip into a spiral blade by cold extrusion. Background technique [0002] A large number of screw blades are used in many grain processing equipment, such as screw conveyors, root removers, wheat turning machines, and horizontal screw unloaders. In the past, such a process was used in the production and processing of these parts: firstly, a disc with a certain diameter was cut from the whole steel plate, and then a circular hole was punched in the center of the disc to make it a ring; A notch or slit is cut on the top; the above is stretched axially to make it into a spiral shape, and finally several of these parts are welded into spiral blades. The disadvantage of this method is obvious. First of all, from the perspective of material consumption, it will cause a lot of waste of material...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): B23P13/00B23P23/02B21C23/02B21C25/02B21D13/10B21D37/00B21D22/20B21D35/00
Inventor 王琪
Owner 王琪
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products