Method for dyeing by using modularized low steam-to-oil ratio fancy cloth dyeing machine
A technology of dyeing machine and low water ratio, applied in textile processing machine accessories, textile material processing, textile and papermaking, etc., can solve the problems of dyeing, inability to effectively eliminate defects, etc., and achieve short production cycle and low chemical materials. Consumption, the effect of low energy consumption
Active Publication Date: 2008-07-23
GUANGDONG ESQUEL TEXTILES CO LTD
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Problems solved by technology
However, even the most advanced dyeing machines in the world are still unable to effectively eliminate various defects in the dyeing process, such as creases, scratches, dyeing, etc.
Method used
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Embodiment Construction
[0025] In conjunction with accompanying drawing, the present invention is realized like this:
[0026] Cloth preparation: Before dyeing, use a special cloth rolling machine to roll the cloth onto the porous cloth winding shaft 5 evenly and with uniform tension. When the diameter of the cloth roll is close to the process requirements, cut the cloth, put on the anti-sedimentation clamping net of appropriate size, and use the clamp ring to fasten the anti-settling clamping net to fix the cloth.
[0027] Caging: put the anti-sedimentation water-repellent barrel 2 on the outer layer of the cloth roll, then insert the cloth roll with the anti-sedimentation water-proof barrel 2 into the main vat, put the warp beam gland on the top of the cloth roll, and press the cloth roll tightly. After checking OK, put on the master cylinder head.
[0028] Check: Check whether the process is stand-alone dyeing or in-line dyeing. Check the switching status of the distributor valve and drain valve...
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The invention relates to a dyeing method for a new dyeing machine, which transforms the traditional way of feeding cloth during operating the machine into static dyeing, and changes the traditional rope dyeing into jig dyeing. The dyeing method comprises the following steps: before the dyeing starts, a dyeing warp beam reeled with flat fabric is inserted into a dye vat; then, the dyeing solution is poured into a dyeing water pump system and pressurized; subsequently, the dyeing solution enters the dyeing warp beam via a water separator, and is evenly and horizontally infiltrated into the fiber of the cloth through a plurality of spray holes on the dyeing warp beam, thus achieving the goal of dyeing. After the dyeing process is finished, a vacuum suction pump is used to reduce the moisture rate of the cloth down to less than 100%. The dyeing machine is in a complete modular design, and one dyeing machine acts as an individual module. During mass production, by combining the dyeing machine stations of different quantities, the single-pump multi-beam and combined dyeing can be simply and conveniently realized, so as to meet the dyeing requirements of the orders in different batches, improve the batch flexibility of the dyeing machine, and fulfill quick production and on-time delivery. Compared with the prior cloth dyeing machine, the dyeing method for a new dyeing machine has the advantages of simple structure, low water ratio and energy consumption, fast production, and capability of completely eliminating the dyeing flaws.
Description
technical field [0001] The invention belongs to a textile dyeing machine, in particular to a method for dyeing with a modularized low water ratio fancy cloth dyeing machine. Background technique [0002] The dyeing machine is the key equipment for dyeing. The design idea and performance of the dyeing machine will directly affect the color hit rate of the fabric, the quality of the cloth surface, and the energy consumption of the dyeing process. However, even the most advanced dyeing machines in the world are still unable to effectively eliminate various defects in the dyeing process, such as creases, scratches, dyed flowers, etc. With the continuous improvement of textile quality standards and the trend of energy saving and consumption reduction all over the world, the textile industry has put forward higher and higher requirements for the dyeing hit rate of dyeing machines, the quality of cloth surface, and the energy consumption per unit of dyeing. Contents of the invent...
Claims
the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Login to View More IPC IPC(8): D06B3/14D06B1/02D06B23/00
Inventor 毛志刚侯伟夏水养
Owner GUANGDONG ESQUEL TEXTILES CO LTD