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Easy-to-dye terylene BCF and method for preparing same

A polyester and polyester slicing technology, applied in the polyester field, can solve the problems of difficult dyeing, high cost, low raw material cost, etc., and achieve the effects of broad market prospects, low production cost, and low material cost

Inactive Publication Date: 2010-09-08
上海繁太实业有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Traditional polypropylene BCF and nylon BCF are used as suede materials such as carpets. Due to high cost, poor elasticity and low strength, they have increasingly lost their market advantages.
[0003] At present, there are only several varieties of polyester filament yarn, stretched yarn and textured yarn, which are mainly used in clothing fabrics. Due to poor bulkiness, they cannot be used for carpet suede.
[0004] Because polyester bulked filament is polyester BCF, the cost of raw materials is low, and the profit margin is large, but it has the problems of poor spinnability and difficult dyeing, so it cannot be used for carpet suede fiber so far.

Method used

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  • Easy-to-dye terylene BCF and method for preparing same
  • Easy-to-dye terylene BCF and method for preparing same

Examples

Experimental program
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Effect test

Embodiment Construction

[0026] Examples of easy-to-dye polyester BCF:

[0027] An easily dyeable polyester BCF is a three-dimensional bulked filament of easily dyeable polyester, and its structure is a trilobal or Y-shaped microporous structure.

[0028] Quality Index:

[0029] 1. Breaking strength: ≥2.5CN / dtex;

[0030] 2. Elongation at break: 30-50%;

[0031] 3. Boiling water shrinkage: ≤5%;

[0032] 4. Hot crimp elongation: ≥16%;

[0033] Easy-to-dye polyester BCF preparation method embodiment:

[0034] (1) Polyester raw material slices are pre-crystallized and dried through a dryer: the polyester raw materials are first sliced, and the polyester slices are pre-crystallized and dried through a dryer so that the moisture content is less than 0.005% (50PPM), and the pre-crystallization temperature is controlled at: 155 °C; the drying temperature is controlled at 142 °C.

[0035] (2) Melting of raw materials: the extruder is set at a temperature 30°C higher than the melting point of the raw mat...

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Abstract

The invention relates to a chromophil terylene BCF and a preparation method thereof, which belong to the technical field of the terylene. The chromophil terylene BCF is characterized in that the terylene BCY is in a tri-leaflet shape which is also called as Y-shaped microcellular structure. The preparation method is characterized in that (1) the slice of raw terylene materials is pre-crystallizedand dried by a dryer; (2) the slice of the raw terylene materials are melted by an extruder; (3) multifilament yarn which is in the tri-leaflet shape which is also called as the Y-shaped microcellular structure is sprayed by a tri-leaflet spinneret plate; (4) a tow is cooled to be formed into initial raw silk; (5) oil solution is applied to spinning; (6) the spinning is extended; (7) the spinningundergoes the process of bulking in a deformation box; (8) the spinning is cooled and curled; (9) the spinning undergoes the process of link making; (10) the spinning is rolled into a drum. The chromophil terylene BCF solves two problems that the current BCF has poor spinnability and is difficult to be dyed under normal temperature, provides newly-invented BCF fiber for manufacturing the suede ofa blanket and creates conditions for manufacturing the blanket that has good spreadability, beautiful appearance and low manufacturing cost.

Description

technical field [0001] The invention belongs to the technical field of polyester, and in particular relates to an easily dyeable polyester BCF and a preparation method thereof. Background technique [0002] Traditional polypropylene BCF and nylon BCF are used as suede materials such as carpets, but due to high cost, poor elasticity, and low strength, they have increasingly lost their market advantages. [0003] At present, there are only several varieties of polyester filament yarn, stretched yarn and textured yarn, which are mainly used in clothing fabrics. Due to poor bulkiness, they cannot be used for carpet suede. [0004] Because polyester bulked filament is polyester BCF, the cost of raw materials is low, and the profit margin is large, but it has the problems of poor spinnability and difficult dyeing, so it cannot be used for carpet suede fiber so far. Contents of the invention [0005] The purpose of the present invention is to provide a kind of easily dyeable pol...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D01D1/00D01D5/08D01D5/22D01G13/00D01G27/00D01F6/62
Inventor 王建新贾新旭张国创
Owner 上海繁太实业有限公司
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