Plastic based foam metalizing method

A foam metal and plastic-based technology, which is applied to the coating process of organic materials and the field of plastic-based foam metallization, can solve the problems of porous, loose structure of foamed plastics, and insufficient metallization of foamed plastics.

Inactive Publication Date: 2009-01-14
陈群星
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The traditional method of plastic metallization is electroless plating, such as Chinese Patent No. 99815493.8 "Method of Plating Metal on Plastic Surface", 200610132412.6 "Plastic Surface Treatment Process", etc. These processes require tedious pretreatments such as activation and sensitization, but foam The plastic structure is loose and the interior is porous
It can be seen that metallization cannot be well achieved inside the foam plastic by means of electroless plating.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0009] A uniform plastic-based foam with a foam pore size of 2 to 3mm is selected as the raw material, and the low-temperature thermosetting polymer silver paste is sprayed on the plastic-based foam. The composition of the silver paste is: 55% flake silver powder; 8% fluorine rubber resin, Commercially available "N742" commodity 1% used as an adhesion promoter, 8% dibutyl phthalate, 83% butyl acetate, 45% organic vehicle. After the fibers of the plastic-based foam adhere to the conductive layer, thermal curing is carried out at 150° C. for 60 minutes to form a foam metallization layer.

Embodiment 2

[0011] A uniform plastic-based foam with a foam pore size of 0.5-2mm is used as a raw material, and the plastic-based foam is immersed in a low-temperature thermosetting polymer silver paste, so that the fibers of the plastic-based foam adhere to the conductive layer. The silver paste is composed of: sheet Silver powder 45%; the composition is 10% of fluororubber resin, 1% of commercially available "N742" product used as adhesion promoter, 10% of dibutyl phthalate, 79% of butyl acetate and 55% of organic vehicle. After the fibers of the plastic-based foam adhere to the conductive layer, thermal curing is carried out at 180° C. for 30 minutes to form a foam metallization layer.

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PUM

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Abstract

The invention provides a method for metalizing plastic base foam, which relates to a coat made of organic materials. The method is achieved through the following steps: plastic base foam is submerged in low temperature heat curing polymer silver paste or the low temperature heat curing polymer silver paste is sprayed to the plastic base foam so that the fiber of the plastic base foam is attached with a conducting layer; the plastic base foam and the low temperature heat curing polymer silver paste are thermally cured for thirty to sixty minutes at the temperature of 120 DEG C to 180 DEG C, thus forming a foam metalized layer. The silver paste consists of 30 to 60 percent of silver powder, and 70 to 40 percent of organic carriers. The silver powder is flaky silver powder. The organic carriers consist of 5 to 15 percent of viton resin, 1 percent of an adhesion accelerant N742, 5 to 15 percent of dibutyl phthalate and 69 to 89 percent of butyl acetate. By adopting the method for metalizing plastic base foam provided by the invention, the foam plastic can be metalized well inside; after the metalized foam plastic is electroplated, the plastic base foam can be manufactured into foamed metal grid plates which are capable of carrying current and become foam base lead-acid accumulator plate grid electrodes.

Description

technical field [0001] The patent of the present invention relates to the process of plastic coating, in particular to the coating process of organic materials, specifically, it belongs to the metallization method of plastic-based foam. Background technique [0002] Metal foam is a functional material developed in recent years. It is widely used in foam electrode materials. With the increasing shortage of global oil resources, the research on making metal foam into grid electrodes for energy storage batteries is becoming more and more extensive. Plastic-based foam is a material based on plastic foam. The traditional method of plastic metallization is electroless plating, such as Chinese Patent No. 99815493.8 "Method of Plating Metal on Plastic Surface", 200610132412.6 "Plastic Surface Treatment Process", etc. These processes require tedious pretreatments such as activation and sensitization, but foam The plastic structure is loose and the interior is porous. It can be seen...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C70/28B29C44/00B29K75/00B29K19/00B29K305/08B29K105/04
Inventor 陈群星张力平何家康
Owner 陈群星
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