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Embossing blanket products and production technique thereof, special device

A technology of production process and special equipment, which is applied in the field of acrylic blankets and polyester blankets, can solve the problems of small color spots, discoloration, economic loss, and downgrading of blankets, and achieve the effect of improving grades, increasing grade rates, and creating economic value

Inactive Publication Date: 2009-04-29
姚寿昌
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the above-mentioned traditional process, when printing or dyeing is finished until steaming, there will be some small color spots and discoloration, which will cause the grade of the blanket to be lowered and cause economic losses.

Method used

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  • Embossing blanket products and production technique thereof, special device
  • Embossing blanket products and production technique thereof, special device
  • Embossing blanket products and production technique thereof, special device

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] from figure 1 It can be seen from the figure that an embossed blanket product includes a blanket bottom surface 1, the difference of which is formed by the concave surface 2 and the convex surface 3 to form different patterns.

[0018] from figure 2 It can be seen from the above, a production process of embossed blanket products, put a blanket with a specification of 1400X1000mm on the panel of the embossing machine to heat up through the electric heating tube 10, and when the temperature rises to 120 ° C, through the synchronous action of four oil cylinders 8, The mold 9 on the large plate 7 moves downwards and starts embossing closely with the blanket, and the temperature will remain at 120°C--130°C, and an acrylic embossed blanket can be molded in 25 seconds.

[0019] from image 3 It can be seen from the figure that a special equipment for producing embossed blanket products is formed by casting the upper frame 4 and the lower frame 5, and four oil cylinders 8 ar...

Embodiment 2

[0021] from figure 2 It can be seen from the above that a production process of embossed blanket products is to put a blanket with a specification of 1850X1850mm on the panel 6 of the embossing machine to raise the temperature through the electric heating tube 10, and when the temperature rises to 170°C, the synchronous action of the four oil cylinders 8 , the mold 9 on the large plate 7 moves downwards and starts to emboss closely with the blanket, and the temperature will remain at 120°C--130°C, and a polyester embossed blanket can be molded in 25 seconds.

Embodiment 3

[0023] from figure 2 As can be seen from the above, a production process of embossed blanket products, the blanket with a specification of 2000X2400mm is placed on the panel 6 of the embossing machine to heat up through the electric heating tube 10, and when the temperature rises to 220°C, the synchronous action of four oil cylinders 8 , the mold 9 on the large plate 7 moves downwards and starts to emboss closely with the blanket, and the temperature will remain at 180°C--220°C, and a polyester embossed blanket can be molded in 10 seconds.

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Abstract

The invention discloses a production technology of an embossed blanket product for improving the grade and class rate of a blanket. The product comprises a blanket bottom surface which is different in patterns consisting of a concave surface and a convex surface; the production technology comprises the steps: a half-finished blanket is conducted with adjustment of printing, and then put into an embossing machine to form an embossed blanket product by heating and embossing for certain time duration. A special device comprises that: the both sides of an upper machine frame and a lower machine frame are provided with an oil tank; a large sheet is arranged on the upper machine frame; tools with different dimensions are arranged under the large sheet; the interior of the large sheet is provided with an electric heating tube above which is provided with a thermal-insulating layer; and the upper machine frame is provided with a reinforcing rib. The production technology has the advantages that: the fuzzy appearing of the surface of the blanket product can be changed, defects of little spots and colorization on the surface of the blanket can be overcome so as to form natural beautiful elegant embossed patterns, improve the luxurious and aesthetic degrees of the blanket product, further increase the class of the blanket products and create economic value.

Description

technical field [0001] The invention relates to an acrylic blanket and a polyester blanket, in particular to an embossed blanket product and its production process and special equipment. Background technique [0002] At present, with the continuous improvement of the material level, people have put forward higher requirements for the quality and grade of acrylic blankets and polyester blankets. While meeting the requirements of warmth and durability, people have begun to develop in the direction of luxury and aesthetics. In the past, when producing acrylic or polyester blankets, we always paid attention to the smoothness, softness and fluffiness of the suede, but in printing or dyeing, that is, the production process of acrylic blankets: printing or dyeing-steaming-washing-setting-finishing-finished products, or instant The production process of polyester blankets: printing or dyeing—drying—steaming—washing—setting—finishing—finished product. In the above-mentioned traditio...

Claims

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Application Information

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IPC IPC(8): A47G27/02D06C23/00B44B5/00
Inventor 姚寿昌
Owner 姚寿昌
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