Datamation mapping method applying to flat pattern workpieces

A data-based, workpiece-based technology, applied in the field of non-contact data-based surveying and mapping, can solve problems such as large randomness, inability to adapt to optical scanning ritual measurement, and cumbersome operation and use, so as to achieve no need for repeated investment, improve surveying and mapping efficiency, and be easy to promote popular effect

Inactive Publication Date: 2009-06-17
陈伟良
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Among them, the manual copying method is the most primitive and backward. Only relying on manual copying and conversion, the accuracy is poor and random, and it is no longer suitable for the needs of large-scale production and processing; the optical scanning ceremony is only suitable for small thickness and light weight. Thin sheet workpieces and samples are easily limited by the size of workpieces and samples, so the application area is narrow and the versatility is poor; although the touch number system is not bad in accuracy and versatility, because it works by point touch, the operation The use is cumbersome, the measurement speed is slow, and the cost of the equipment used is relatively expensive; although the laser three-dimensional scanning method has high precision and a wide range of applications, the equipment is extremely expensive and belongs to special equipment. The penetration rate is low, and it is difficult to be widely used in general enterprises.
In the actual processing and production process, although most of the workpieces and samples are three-dimensional components, a large part of them are planar components with equal thickness or uniform thickness. For such types of workpieces and samples, optical scanning Ceremonial measurement cannot be adapted, the measurement efficiency of the touch number system is low, and the cost of laser 3D scanning measurement is high
How to carry out simple, efficient, accurate, and low-cost measurement and mapping of flat workpieces and samples is a problem that traditional technologies have not yet fully resolved

Method used

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  • Datamation mapping method applying to flat pattern workpieces
  • Datamation mapping method applying to flat pattern workpieces
  • Datamation mapping method applying to flat pattern workpieces

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] Embodiment 1, referring to Fig. 1, taking the chair back workpiece parent part of a chair in surveying and mapping woodworking processing as an example, the equipment required for the data-based surveying and mapping method of this embodiment includes a conventional XY platform 1, a conventional camera 2, a conventional Control the PC 3 and known software, the camera 2 is fixed vertically downward on the moving bracket 11 of the XY platform 1 , and the mother part 4 is horizontally placed on the machine table 12 of the XY platform 1 . Before surveying and mapping, first roughly delineate the X-axis and Y-axis travel ranges of the camera 2 on the XY platform 1 according to the length and width dimensions of the parent part 4, which are 1200mm×60mm --- the rectangle surrounded by the X-axis of 1220mm and the Y-axis of 100mm Then move the camera 2 to the initial surveying point and adjust the focus.

[0020] At the beginning of surveying and mapping, the camera 2 first tak...

Embodiment 2

[0021] Example 2, see Figure 4 , the equipment required in this embodiment is similar to that of Embodiment 1, except that it is manually controlled or a manual control handle is added, and the manual control handle is connected to the control system of the XY platform, mainly for those that only have outer contours but no internal lines and shapes. Solid female piece 4'. In order to improve the efficiency of surveying and mapping and save surveying and mapping time, for those solid parent parts 4', only the outer contour shape of the parent part 4' can be photographed without rigidly reciprocating the whole process. Therefore, during surveying and mapping, from Starting from the initial surveying point, the stop point of the camera 2 can be manually controlled, so that the camera 2 can only move and shoot equidistantly along the contour shape of the parent part 4', and then advance along the contour shape of the parent part 4' at equal intervals , until walking back to the i...

Embodiment 3

[0022] Embodiment 3, referring to Fig. 5, the way of camera sampling can be that the camera 2' is fixed at the origin on the machine table, and the workpiece base 4 is driven by the XY platform 1' to perform intervals at equal intervals under the lens of the camera 2' Stepping displacement, PC 3' for software data processing. This can also achieve the technical effect of converting from a master piece to a line drawing in Embodiment 1.

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Abstract

The invention discloses a datamation plotting method applied to a planar workpiece. The method involves a conventional XY platform, a camera control PC and a software. The XY platform drives a camera to perform equidistant stepping displacement, picks up and samples images of corresponding local parts of a parent part and sends sample pictures together with XY coordinate parameters corresponding to image pickup-sampling stages into the PC for storage so that the shape of the parent part is divided into a plurality of local orthogonal projection sample pictures; the PC orderly restores and arrays the sample pictures on the screen of the PC according to the XY coordinate parameters and splices again a whole orthogonal projection picture for the parent part; and by utilizing the picture processing software of the PC, a plotting line graph of the parent part of the workpiece is formed by employing a person to carry out outlining, tidying and smoothly connecting in the orthogonal projection spliced picture of the parent part so that a foundation is laid for subsequent scale and digitalized workpiece processing. The method has the advantages of simple involved apparatuses, convenient operation and use, high measurement accuracy, strong adaptability, low cost, etc.

Description

technical field [0001] The invention relates to the technical field of measurement and mapping of workpieces and samples in reverse engineering, in particular to a non-contact data-based surveying and mapping method. Background technique [0002] In the process from original design to large-scale production of industrial products, it is generally necessary to use reverse engineering, that is, to obtain parameters and data suitable for mechanized and automated processing by measuring and mapping the original designed workpiece or hand-made sample, as basis for subsequent production. At present, there are four commonly used measurement and mapping methods for master parts in reverse engineering: manual copying, optical scanning ceremony, touch number system, and laser three-dimensional scanning. Among them, the manual copying method is the most primitive and backward. Only relying on manual copying and conversion, the accuracy is poor and random, and it is no longer suitable ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01B11/24G06T11/00
Inventor 陈伟良
Owner 陈伟良
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