Process for the preparation of laundry soap bars with improved storage stability
A soap bar and stabilizer technology, which can be used in detergent materials, detergent compositions, detergent compounding agents, etc., and can solve problems such as loss of enzyme activity
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[0102] Preparation of laundry bars
[0103] The laundry bars of the present invention can be processed in conventional laundry bar manufacturing equipment such as, but not limited to: mixers, plodders (e.g. two-stage vacuum molding machines), extruders, Cutting machines, logo-stampers, cooling tunnels and packaging machines.
[0104] Prepare the premix before adding it to the soap.
[0105] According to the present invention, the method is a method of incorporating an enzyme into a laundry soap bar and also maintaining enzyme activity.
[0106] The method of the present invention is used to prepare laundry soap bar, and it comprises the following steps:
[0107] a) Premixes are prepared by mixing enzymes, stabilizers and polyols as liquid formulations;
[0108] b) mixing the premix of step a) with soap;
[0109] c) refining the mixture of b) into refined soap; and
[0110] d) Compressing the refined soap of step c).
[0111] The premixes of the present invention can be a...
Embodiment 1
[0123] This example shows a general method for making an enzyme-containing soap bar, where the various ingredients are added to the soap separately.
[0124] Each stabilizing ingredient was added to the soap separately.
[0125] Three different proteases were tested:
[0126] 0.2% EVERLASE 16L by weight of the final laundry bar;
[0127] 0.2% SAVINASE 16L by weight of the final laundry bar;
[0128] 0.2% SAVINASE ULTRA 16L by weight of the final laundry bar.
[0129] These proteases were added to the soap at room temperature (RT) and mixed. Separately, 2% glycerin and 0.2% citric acid were added to the soap and mixed.
[0130] 2% sodium borate was added to the mixture containing Everlase 16L and Savinase 16L.
[0131] This mixture is transferred to a refiner, then to a molding press, where it is finally embossed.
[0132] Stability results are shown as percent residual enzyme activity after storage at 35°C for 2, 4, 6 or 8 weeks.
[0133]
[0134] If no loss of activ...
Embodiment 2
[0138] In this example, the stabilizer was added to the premix, which was then mixed with the soap without refining.
[0139] The components of the premix are:
[0140] EVERLASE 16L 0.2%,
[0141] Glycerin 2%,
[0142] Borax 2%,
[0143] Citric acid 0.2%.
[0144] The ingredients of the premix are blended in a mixer to make a slurry, which is then added directly to the soap. This mixture is sent directly to a molding press, whereupon the product is embossed.
[0145]
[0146] These results show that the storage stability is surprisingly high.
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