Method for manufacturing wearable coating composite board

A technology of wear-resistant coating and manufacturing method, which is applied in the field of manufacturing of wear-resistant coated composite boards, can solve problems such as poor wear resistance, impact resistance and high temperature resistance, uneven product performance, and affecting production progress. Achieve high corrosion resistance and high temperature red hardness, wide practicability and moderate cost

Inactive Publication Date: 2012-09-26
赵建军
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Most of the lining parts of domestic coal, cement, ore and other material transportation equipment are made of ceramics, rubber, quartz, corundum, nylon, etc., which have poor wear resistance, impact resistance, and high temperature resistance. They are frequently replaced and difficult to install. Convenience affects production progress, so it is an urgent need for related industries to find a substitute material with high strength, wear resistance, impact resistance, high temperature resistance, easy installation and long service life
[0003] At present, the wear-resistant coated composite plate obtained by high-chromium cast iron wear-resistant coating on low-carbon steel plate has become a new product, but the development of this product is not yet mature, and the manufacturing method is complicated, so the performance of the product produced uneven

Method used

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  • Method for manufacturing wearable coating composite board
  • Method for manufacturing wearable coating composite board
  • Method for manufacturing wearable coating composite board

Examples

Experimental program
Comparison scheme
Effect test

specific Embodiment 1

[0018] Put the base material 1 on a clean platform and put it upright and firm, and press it firmly with a wide pressure plate at a distance of no more than 300mm around the base material 1. The wear-resistant coating of high chromium cast iron is selected with a chromium content of more than 12 % of high chromium cast iron, the flux used is HJ130 which has been dried, and after checking the sensitivity and reliability of each start switch, adjustment knob, and operating part of the equipment, the coating is carried out by segmental method. High-chromium cast iron 2, and then surfacing the same strip-shaped high-chromium cast iron 4 to the base material at intervals, and then surfacing the same strip-shaped high-chromium cast iron 3 in parallel to the interval, and there is a 5mm gap with the original coating At junctions 5 and 6, the entire base material is surfacing in turn.

[0019] The coating thickness is 2mm, the wire diameter is ∮3.2mm, the voltage is 38V, the current i...

specific Embodiment 2

[0020] Put the base material 1 on a clean platform and put it upright and firm, and press it firmly with a wide pressure plate at a distance of no more than 300mm around the base material 1. The wear-resistant coating of high chromium cast iron is selected with a chromium content of more than 12 % high chromium cast iron, the flux is dried HJ130, after checking the sensitivity and reliability of each start switch, adjustment knob, and operating part of the equipment, use the lamination method to coat. High-chromium cast iron 2, and then surfacing welding of the same strip-shaped high-chromium cast iron 3 on the substrate, and a 5mm junction 4 with the original high-chromium cast iron coating, and surfacing and welding the entire substrate in turn.

[0021] The coating thickness is 4mm, the wire diameter is ∮3.2mm, the voltage is 40V, the current is 450A, the powder feeding ratio is 1:4, and the welding speed is 0.4m / min. The slag must be removed before surfacing of adjacent co...

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Abstract

The invention relates to a method for manufacturing a wearable coating composite board, which sequentially comprises the steps of base material clamping, coating technical parameter selection, coating, repair welding, cutting, edging, punching, removing burrs and shaping. The coating is formed by a sectional lamination process. The wearable coating composite board manufactured by the method has the characteristics of high rigidity, good wear resistance, light weight, corrosion resistance, high temperature resistance, impact resistance and the like, and is applied to various parts of a material transport system. The base material has a relatively good wear resistance which is eight times of that of the prior universally adopted wear-resistant material. The coating takes on transverse cracks so as to facilitate to release stress. Therefore, the wearable coating composite board can be bent, cut, welded and carried out with other processes. Various parts formed by process can be assembledand used on various different parts, have a relatively high corrosion resistance and a high-temperature red hardness, can bear a high temperature of over 500 DEG C, and have a moderate cost, a wide application range and an obvious comprehensive advantage.

Description

technical field [0001] The invention relates to a method for manufacturing a wear-resistant material, in particular to a method for manufacturing a wear-resistant coating composite plate that forms an alloy high-wear-resistant layer on the surface of ordinary carbon steel. Background technique [0002] Most of the lining parts of domestic coal, cement, ore and other material transportation equipment are made of ceramics, rubber, quartz, corundum, nylon, etc., which have poor wear resistance, impact resistance, and high temperature resistance. They are frequently replaced and difficult to install. Convenience affects production progress, so it is an urgent need for related industries to find a substitute material with high strength, wear resistance, impact resistance, high temperature resistance, easy installation and long service life. [0003] At present, the wear-resistant coated composite plate obtained by high-chromium cast iron wear-resistant coating on low-carbon steel...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23P17/00C23C30/00B23K9/04
Inventor 赵建军徐维本王怀勤
Owner 赵建军
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