Method for continuous enzymatic synthesis of n-3PUFA glyceride

A technology of enzymatic synthesis and glyceride, which is applied in the direction of fermentation, can solve the problems of cumbersome recycling operation, long reaction cycle, and affecting reaction balance, so as to achieve good practical application value, shorten the production cycle, and improve production efficiency.

Active Publication Date: 2010-06-16
舟山新诺佳生物工程有限责任公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] However, whether it is physical enrichment method, chemical synthesis method or enzyme-catalyzed synthesis method, it belongs to the batch production mode. The batch reaction is only suitable for the reaction process with small batch and slow reaction rate, and cannot realize the continuous synthesis reaction. It is not suitable for industrial scale production
Especially in the process of enzyme-catalyzed reaction, due to the accumulation of products, the enzyme-catalyzed reaction will be inhibited to a certain extent, thus affecting the balance of the reaction and hindering the forward progress of the enzyme-catalyzed reaction.
In addition, for the batch reaction, the reaction period is long (24-48h), the production efficiency is low, the recycling operation of the enzyme is cumbersome, and the production cost is high, which limits its application in industrialization

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] Fill the immobilized lipase Novozym435 in the enzyme reaction column, the enzyme reaction column is a stainless steel column, and place it in an incubator to control the temperature at 45°C, and then mix fish oil n-3PUFA-EPA and DHA with glycerol in a molar ratio of 2:1 The ratio is made into a reaction solution, and the reaction solution is stirred and mixed evenly, and preheated to 45°C. The uniformly mixed reaction solution is pumped into the enzyme reaction column by a constant flow pump to carry out the enzyme-catalyzed synthesis of glycerides. The water generated by the esterification reaction is removed through a stainless steel column equipped with fine powder molecular sieves. The material after the enzyme column reaction The liquid is connected to the feeding bottle containing the reaction solution for repeated circulation reaction, and the flow rate of the constant flow pump is controlled to be 0.1mL / min. After the continuous reaction in the reactor for 4 hour...

Embodiment 2

[0022] Fill the immobilized lipase Novozym435 in the enzyme reaction column, the enzyme reaction column is a stainless steel column, place it in an incubator to control the temperature at 45°C, and then mix fish oil n-3PUFA-EPA and DHA with glycerol in a molar ratio of 3:1 The ratio is made into a reaction solution, and the reaction solution is stirred and mixed evenly, and preheated to 45°C. The uniformly mixed reaction solution is pumped into the enzyme reaction column by a constant flow pump to carry out the enzyme-catalyzed synthesis of glycerides. The water generated by the esterification reaction is removed through a stainless steel column equipped with fine powder molecular sieves. The material after the enzyme column reaction The liquid is connected to the feeding bottle containing the reaction solution for repeated circulation reaction, and the flow rate of the constant flow pump is controlled to be 0.5mL / min. After continuous reaction in the reactor for 2 hours, the r...

Embodiment 3

[0024] Fill the immobilized lipase Novozym435 in the enzyme reaction column, the enzyme reaction column is a stainless steel column, and place it in an incubator to control the temperature at 50°C, then mix fish oil n-3PUFA-EPA and DHA with glycerol in a molar ratio of 3:1 The ratio is made into a reaction solution, and the reaction solution is stirred and mixed evenly, and preheated to 50°C. The uniformly mixed reaction solution is pumped into the enzyme reaction column by a constant flow pump to carry out the enzyme-catalyzed synthesis of glycerides. The water generated by the esterification reaction is removed through a stainless steel column equipped with fine powder molecular sieves. The material after the enzyme column reaction The liquid is connected to the feeding bottle containing the reaction solution for repeated circulation reaction, and the flow rate of the constant flow pump is controlled to be 0.5mL / min. After continuous reaction in the reactor for 3 hours, the r...

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Abstract

The invention relates to a method for continuous enzymatic synthesis of n-3PUFA glyceride, comprising the following steps: preparing fish oil n-3PUFA (EPA, DHA) and glycerol into reaction liquid according to a certain proportion; then pumping reaction liquid into an enzyme reaction column provided with immobilized lipase through a constant current pump for carrying out reaction for enzymatic synthesis of n-3PUFA; finally realizing continuous enzymatic synthetic production of n-3PUFA by controlling circulation flow velocity of the reaction liquid in the reactor and setting a molecular sieve dehydrater in the reaction system. The n-3PUFA glyceride product prepared by the continuous syhthesis method features an ester yield of 30-50%, a monoester content of 20-30%, a diester content of 50-70%and a trig content of 10-20%. With the method of the invention adopted, recycle of enzyme can be realized, cost can be greatly reduced, production cycle can be shortened, production efficiency can beimproved and the operation is easy, so that the method is of great practical value to industrialized batch production.

Description

(1) Technical field [0001] The invention relates to a method for continuously enzymatically synthesizing n-3PUFA glycerides. (2) Background technology [0002] Fish oil n-3 polyunsaturated fatty acid (n-3PUFA)——EPA and DHA have important medical and functional health effects on the human body. As its natural form, n-3PUFA glyceride has stable properties, is not easy to oxidize, and has a good taste. It is most suitable for human digestion and absorption, and has become the best product type for EPA and DHA fish oil health care products and medicines. [0003] Because the content of EPA and DHA glyceride in natural fish oil is relatively low (20~30%), its medical treatment and health care effect are not ideal. In order to increase the content of EPA and DHA glycerides, people have successively used physical methods, chemical methods and enzymatic methods to enrich EPA and DHA glycerides. At present, the enrichment method of using lipase to synthesize DHA and EPA glycerides i...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C12P7/64
Inventor 陈小娥方旭波余辉陈洁
Owner 舟山新诺佳生物工程有限责任公司
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