Slow cooling device for reducing bottom warp of aluminum alloy ingot

A technology of aluminum alloy ingot casting and slow cooling device, applied in the field of slow cooling device, can solve the problems of high alloying element content, low resistance to bottom warpage, small plastic zone of the ingot, etc., achieving significant economic benefits and avoiding bottom warping. the effect of reducing the temperature difference

Active Publication Date: 2012-06-13
SHANDONG HUAYU ALUMINUM & POWER
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  • Abstract
  • Description
  • Claims
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Problems solved by technology

For the casting of large-scale hard aluminum alloy slabs, due to the high content of alloying elements in the ingot, the number of eutectic phases with low melting points at the grain boundary is large, and the plastic zone of the ingot is small and the brittle zone is large during the solidification process. , the ingot has low resistance to bottom warping at the start of casting

Method used

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  • Slow cooling device for reducing bottom warp of aluminum alloy ingot
  • Slow cooling device for reducing bottom warp of aluminum alloy ingot

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Embodiment Construction

[0016] After an in-depth analysis of the warping mechanism, combined with casting process exploration and continuous improvement of the casting machine system, the present invention designs a method for alleviating the warping deformation at the bottom of the aluminum alloy ingot, reducing the cooling intensity at the bottom of the ingot, Improve the uniformity of cooling at the bottom of the ingot, ensure stable casting and forming at the initial stage of casting, and improve the pass rate of products.

[0017] Such as figure 1 As shown, the slow cooling device used to reduce the warping of the bottom of the aluminum alloy ingot, including the dummy head 1 and the thermal insulation film 2, the material of the thermal insulation film 2 is silicon felt, the outer edge of the thermal insulation film 2 and the bottom surface of the dummy head 1 The shape is consistent, and it is a hyperboloid. The middle part of the thermal insulation film 2 is a cavity 3. The shape of the cavit...

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Abstract

The invention relates to a slow cooling device for reducing the bottom warp of an aluminum alloy ingot, which comprises a dummy bar head and a heat insulation film; the outline of the heat insulation film is consistent with the shape of the bottom surface of the dummy bar head, and is in a hyperboloid; the middle part of the heat insulation film is a cavity, and the shape of the cavity is in an 'opening' shape; the structure of the heat insulation film is gradually thickened from inside to outside, is provided with taper along four directions, and the angle between the upper surface and the lower surface of the film is 4 to 10 degrees; and the heat insulation film is paved in the center of the bottom surface of the dummy bar head, and the ratio of the bottom surface area of the cavity of the heat insulation film, the area of the bottom of the heat insulation film and the bottom surface area of the dummy bar head is (1 to 2): (4 to 6): (8 to 15). The heat transfer performance of the heat insulation film is weaker, and the use in hard alloy semi-continuous casting, the temperature difference between the ingot center and the surface metal in the early period of casting can be significantly reduced, the stress concentration caused by that the cooling strength of the bottom of the ingot is excessively concentrated on the outer surface is effectively mitigated, so that the bottom warp tendency is significantly reduced; and the device has simple structure, and is very practical.

Description

technical field [0001] The invention relates to a slow cooling device for reducing the warping of the bottom of an ingot in the initial stage of aluminum alloy semi-continuous casting, and belongs to the technical field of aluminum alloy semi-continuous casting. Background technique [0002] Aluminum alloy slabs are mainly used to roll various aluminum sheet, strip and foil products. With the rapid sales of products, aluminum processing enterprises have begun to mass-produce aluminum alloy slabs. Among the thousands of tons of aluminum alloy slabs that have been produced, many waste products are related to defects such as bottom warping and cold cracking, accounting for a very high proportion of waste products. Bottom warpage is mainly caused by the rapid cooling of the bottom of the ingot after it sees water, and the cooling rate increases sharply; at this time, the normal liquid pocket has not yet formed, and the shrinkage of the surface metal is hindered by the inner meta...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22D11/11
Inventor 王家淳王乐酉
Owner SHANDONG HUAYU ALUMINUM & POWER
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