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Method for reducing switching times of mixed-model assembly line products of automobile

A switching times, assembly line technology, applied in the direction of comprehensive factory control, electrical program control, comprehensive factory control, etc., can solve problems such as affecting product quality, reducing productivity, affecting production efficiency, etc., to improve efficiency and product quality, and maintain stability. performance, quality improvement

Active Publication Date: 2010-12-22
HUAZHONG UNIV OF SCI & TECH
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Problems solved by technology

[0002] The mixed-flow assembly line is used to assemble multiple products of the same type. Because such an assembly line assembles a large number of products of the same type, the production line needs to switch products according to different product models during assembly. When switching products, corresponding parts and some equipment need to be replaced, which affects Production efficiency, at the same time, it is easy to cause mixed assembly of similar parts during the switching process, which affects product quality. Therefore, during product assembly, the number of product switching times should be reduced as much as possible
At present, the production scheduling plan obtained by the production scheduling software in the mixed-flow assembly line often has problems such as frequent product switching

Method used

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  • Method for reducing switching times of mixed-model assembly line products of automobile
  • Method for reducing switching times of mixed-model assembly line products of automobile
  • Method for reducing switching times of mixed-model assembly line products of automobile

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example

[0114] The planned production sequence of the upstream painting workshop of an automobile factory is ABCCDBBEAEDDEBEDBABACDEBDDACC, with a total of 30 vehicles. If they are directly put into the downstream assembly line, the number of product switching times will be 26.

[0115] Table 1 Correspondence between vehicle codes and vehicle models

[0116] model name

[0117] Using the method invented above, the capacity of the ring buffer is 10, the corresponding relationship between the vehicle code and the model is shown in Table 1, the first threshold is set to 0.15, the second threshold is 0.55, and the mixed evolutionary algorithm is used to analyze this case Solve the solution, and the decoded vehicle sequence obtained is: BBBDDDDDEEEEAABBBCCCCAADDDDAEBCC. After sorting, the number of model changes is 11 times, and the number of product switching times is reduced by 15 times.

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Abstract

The invention belongs to the technical fields of advanced manufacture and information, in particular to a method for reducing switching times of mixed-model assembly line products of an automobile. The method centers the problem that a multi-workshop (or an assembly line) is related and optimized in the production process of complicated products and can be used for reducing the switching times of the mixed-model assembly line products by using an annular buffer area and combining a mixed progressive multi-object genetic algorithm. In the invention, by using the mixed progressive multi-object genetic algorithm, the model production of the mixed-model assembly line of the automobile can be optimally sorted, the material balance of the production line, and the production load balance and the relevant stand of the just-in-time production environment can be considered, so that the model sequence put into production can ensure the smoothness of material consumption, the adjusting time of the model can be shortest and the aim of reducing the switching times of the production line products can be achieved.

Description

technical field [0001] The invention belongs to the field of advanced manufacturing and information technology, and in particular relates to a method for reducing product switching times of an automobile mixed flow assembly line by using a circular buffer zone. technical background [0002] The mixed-flow assembly line is used to assemble multiple products of the same type. Because such an assembly line assembles a large number of products of the same type, the production line needs to switch products according to different product models during assembly. When switching products, corresponding parts and some equipment need to be replaced, which affects At the same time, it is easy to cause mixed assembly of similar parts during the switching process, which affects product quality. Therefore, when assembling the product, the number of product switching should be reduced as much as possible. At present, the production scheduling plan obtained by the production scheduling softw...

Claims

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Application Information

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IPC IPC(8): G05B19/418
CPCY02P90/02
Inventor 张国军邵新宇黄刚高贵兵喻道远朱海平管在林李世杭周茂丰
Owner HUAZHONG UNIV OF SCI & TECH
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