Electrolytic plating assisting method for hot dip galvanizing of steel wire and electrolytic plating assistant

A technology of hot-dip galvanizing and fluxing agent, applied in hot-dip galvanizing process, coating, metal material coating process, etc., can solve the problems of no zinc plating, coating peeling, etc., to prevent leakage plating and maintain stability the effect of increasing the drying temperature

Inactive Publication Date: 2012-01-11
NORTHEASTERN UNIV LIAONING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] When hot-dip pure zinc or low-aluminum Zn-Al alloy, using traditional zinc chloride and ammonium chloride as plating flux can get a smooth and uniform coating, but hot-dip high-aluminum Zn-Al alloy or Zn-Al based In multi-component alloys, due to the Cl in the flux - React with Al in the alloy liquid to form AlCl 3 , AlCl 3 Vigorous volatilization will cause missing plating, and in severe cases, the coating will fall off in a large area, or zinc cannot be coated at all.

Method used

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  • Electrolytic plating assisting method for hot dip galvanizing of steel wire and electrolytic plating assistant
  • Electrolytic plating assisting method for hot dip galvanizing of steel wire and electrolytic plating assistant
  • Electrolytic plating assisting method for hot dip galvanizing of steel wire and electrolytic plating assistant

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0061] The electrolytic flux consists of: zinc chloride (ZnCl 2 ) concentration of 120g / L, potassium chloride (KCl) 75g / L, sodium chloride (NaCl) 75g / L, ammonium chloride (NH 4 Cl ) 45g / L, boric acid (H 3 BO 3 ) 50g / L, acetic acid (CH 3 COOH) 35g / L, sodium fluoride (NaF) 12g / L, cerium chloride (CeCl 3 ) 25g / L, potassium fluozirconate (K 2 ZrF 6 ) 25g / L, Methanol (CH 3 OH) 25g / L, hydrogen peroxide (H 2 o 2 ) 10g / L, and the rest is water.

[0062] The electrolytic fluxing method of steel wire hot-dip galvanizing includes alkali cleaning for degreasing, pickling for rust removal, weak acid activation, electrolytic fluxing and drying process, and the auxiliary process is electrolytic flux purification process. The specific steps and control parameters are as follows.

[0063] (1) Alkaline cleaning and degreasing: Clean the surface of the steel wire with a NaOH solution at a temperature of 70 °C and a mass concentration of 12%. The cleaning is qualified if the water film...

Embodiment 2

[0074] The electrolytic flux consists of: zinc chloride (ZnCl 2 ) concentration of 220g / L, potassium chloride (KCl) 150g / L, ammonium chloride (NH 4 Cl ) 90g / L, boric acid (H 3 BO 3 ) 100g / L, sodium fluoride (NaF) 1g / L, cerium chloride (CeCl 3 ) 2g / L, potassium fluozirconate (K 2 ZrF 6 ) 20g / L, Methanol (CH 3 OH) 50g / L, hydrogen peroxide (H 2 o 2 ) 20g / L, and the rest is water.

[0075] The electrolytic fluxing method of steel wire hot-dip galvanizing includes alkali cleaning for degreasing, pickling for rust removal, weak acid activation, electrolytic fluxing and drying process, and the auxiliary process is electrolytic flux purification process. The specific steps and control parameters are as follows.

[0076] (1) Alkaline cleaning and degreasing: Clean the surface of the steel wire with a NaOH solution at a temperature of 80 °C and a mass concentration of 5%. The cleaning is qualified if the water film can evenly cover the surface of the steel wire.

[0077] (2) ...

Embodiment 3

[0087] The electrolytic flux consists of: zinc chloride (ZnCl 2 ) concentration of 30g / L, sodium chloride (NaCl) 150g / L, ammonium chloride (NH 4 Cl ) 2g / L, acetic acid (CH 3 COOH) 70g / L, sodium fluoride (NaF) 25g / L, cerium chloride (CeCl 3 ) 50g / L, potassium fluozirconate (K 2 ZrF 6 ) 50g / L, hydrogen peroxide (H 2 o 2 ) 0.5g / L, and the rest is water.

[0088] The electrolytic fluxing method of steel wire hot-dip galvanizing includes alkali cleaning for degreasing, pickling for rust removal, weak acid activation, electrolytic fluxing and drying process, and the auxiliary process is electrolytic flux purification process. The specific steps and control parameters are as follows.

[0089] (1) Alkaline cleaning and degreasing: Clean the surface of the steel wire with a NaOH solution at a temperature of 60°C and a mass concentration of 20%. The cleaning is qualified if the water film can evenly cover the surface of the steel wire.

[0090] (2) Washing: Wash the surface of ...

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Abstract

The invention relates to electrolytic plating assistant for hot dip galvanizing of a steel wire. Electrolytic plating assistant comprises the following components: 30-220 g / L of zinc chloride, 0-150 g / L of potassium chloride, 0-150 g / L of sodium chloride, 2-90 g / L of ammonium chloride, 0-100 g / L of boric acid, 0-70 g / L of acetic acid, 1-25 g / L of sodium fluoride, 2-50 g / L of cerium chloride, 0-50g / L of potassium fluozirconate, 0-50 g / L of methanol, 0.5-20 g / L of hydrogen peroxide and the balance of water. The electrolytic plating assisting method comprises the following steps: washing with alkali, removing oil, washing with water, washing with acid to remove rust, washing with water, activating with weak acid, electrolyzing to assist plating, drying, and purifying the electrolytic plating assistant. The method can reduce the generation of AlCl3, prevent skip plating and reduce the generation of smoke dust. The electrolytic plating assistant has the characteristic of relatively high melting point, and thus, can increase the drying temperature and shorten the drying time. The dried plating assistant has the characteristics of low brittleness, high compatibility with electrogalvanizing, and low tendency to shedding.

Description

technical field [0001] The invention belongs to the technical field of metal surface treatment, and in particular relates to an electrolytic fluxing method and an electrolytic fluxing agent for steel wire hot-dip galvanizing. Background technique [0002] In order to prevent the steel material from being oxidized before entering the alloy liquid during hot-dip plating, it must be effectively protected before it is immersed in the alloy liquid. The methods of industrial hot-dip high-aluminum Zn-Al-based coatings include: hydrogen reduction method, double plating method, electrolytic assisted plating method, etc. [0003] When hot-dip pure zinc or low-aluminum Zn-Al alloy, using traditional zinc chloride and ammonium chloride as plating flux can get a smooth and uniform coating, but hot-dip high-aluminum Zn-Al alloy or Zn-Al based In multi-component alloys, due to the Cl in the flux - React with Al in the alloy liquid to form AlCl 3 , AlCl 3 Vigorous volatilization will ca...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C23C2/02C23C2/06
Inventor 高波李世伟涂赣峰尹少华石为喜胡亮郝仪
Owner NORTHEASTERN UNIV LIAONING
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