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Sheet shearing method

A thin plate and shearing edge technology, applied in metal processing and other directions, can solve the problems of punch attachment, outer edge quality reduction, mold damage, etc., and achieve the effect of less movement and longer life

Inactive Publication Date: 2011-06-29
NIPPON TUNGSTEN CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Furthermore, it is also possible to damage the mold
[0008] In addition, the conventional punching method has other problems
That is, if punching the processed plate, especially the metal plate, there is still adaptability to the mold, but the punch is prone to adhesion due to the processed plate.
This adhesion problem can be prevented to some extent by coating punches and dies with ceramics, DLC (diamond-like carbon), etc. large, only temporary effect
[0009] Furthermore, as another problem, there is a decrease in the quality of the outer edge of the processed plate (product part) after punching.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0055] figure 1 It is an explanatory diagram showing the basic steps of the shearing method of the present invention.

[0056] exist figure 1 In the embodiment, the processed plate 1 is an electrode plate of a lithium ion battery in which an active material (non-metallic layer) 1b is laminated on both sides of a metal layer 1a made of copper or aluminum. The total plate thickness is 180 μm, among which the metal layer 1a is 20 μm, and the non-metal layer 1b is 80 μm.

[0057] Such as figure 1 As shown in (a), this workpiece 1 is mounted and fixed on a die 2 having a hole 2 a for shearing. Then, if figure 1 As shown in (b), the workpiece plate 1 is sheared by lowering the punch 3 disposed above the shearing hole 2 a.

[0058] In the embodiment, after the punch 3 touches the surface of the workpiece 1 , the punch 3 is stopped when the punch 3 is lowered to a position of 30 μm, that is, 17% of the thickness of the workpiece 1 . As a result, it was confirmed that the process...

Embodiment 2

[0063] figure 2 shows other embodiments of the present invention. This embodiment is an example of overlapping and cutting a plurality of sheets to be processed.

[0064] The plate to be processed 1 is an electrode plate of a lithium ion battery having a plate thickness of 180 μm, as in the previous embodiment, and eight sheets are stacked. That is, the overall thickness of the workpiece 1 is 1.44 mm.

[0065] In the embodiment, with respect to the eight overlapping processed plates 1, after the punch 3 touches the surface of the processed plate 1, the punch 3 is lowered to the position of 200 μm, that is, the eight overlapping processed plates 1 The stage at the position of 14% of the overall thickness makes the punch 3 stop. As a result, it was confirmed that all the eight processed sheet materials 1 were completely cut.

Embodiment 3

[0067] image 3 shows another embodiment of the present invention. This embodiment is an example of cutting a metal thin plate using a punch and a die.

[0068] First, if image 3 As shown in (a), a metal thin plate is placed on the die 2 as the workpiece 7 , and an intermediate plate 8 having at least one non-metal layer is placed on the workpiece 7 . In the embodiment, the processed plate 7 is a titanium plate with a plate thickness of 20 μm, and a polypropylene plate with a thickness of 150 μm is used as the intermediate plate 8 . As the material of the intermediate plate 8, in addition to polypropylene, acrylic resin, PET, polycarbonate, phenolic resin, plastic, fluorinated resin, epoxy resin, polyurethane, polyvinyl chloride, polyamide, polyethylene, chlorine Non-metallic layers such as vinyl, hard rubber, paper, glass plates, asphalt, and synthetic fibers, and laminates of these non-metallic layers or laminates of these non-metallic layers and metal layers can also be...

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Abstract

Disclosed is a sheet shearing method, which can shear a sheet in a high quality by working a mold precisely without narrowing a clearance. In the sheet shearing method, a sheet (1) having at least one nonmetal layer (1b) is arranged between a die (2) having a shearing hole (2a) and a punch (3), and the sheet (1) is sheared by moving the punch (3) relatively toward the shearing hole (2a). The shearing operation is finished by stopping the relative movement of the punch (3) at a step before the punch (3) penetrates the sheet (1) to fit in the shearing hole (2a).

Description

technical field [0001] The present invention relates to a method of shearing a thin plate having a thickness of approximately 0.5 mm or less and having a non-metallic layer laminated on one or both sides of a metal layer or a metal thin plate to form a product. Background technique [0002] As a method of forming a product from a thin plate, the most common is a method of punching the thin plate with a die (a punch and a die). [0003] In this punching method, the plate to be processed (thin plate) is placed on a die having a punching hole, the punch arranged above the punching hole is lowered, and the tip of the punch is fitted into the punching hole, In this way, shear processing is performed on the processed plate. In addition, there are cases where the punch and the die are reversed up and down, and the punch is arranged below the die, and there is also a case where the die is moved instead of the punch. [0004] As the processing conditions, a lot of studies have been...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21D28/02B21D28/12
CPCB26F1/40B21D28/36B26F1/44B26F2001/449B21D28/02B26F1/384B26F1/02B26F2001/4436B21D28/26B26F1/24Y10T83/0476Y10T83/04B21D28/12
Inventor 船引真坂本龙一江口庄司出原畅之指宿耕一押野孝明松尾繁
Owner NIPPON TUNGSTEN CORP