Grinding wheel
A grinding wheel and abrasive tool technology, applied in the direction of abrasives, bonded grinding wheels, electrical components, etc., can solve problems such as quality degradation and cracks
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Embodiment 1
[0050] To the resin bond composed of phenolic resin, boron-doped diamond abrasive grains with an average particle size of 5 μm are mixed in a volume ratio of 10% to 20%, and the average particle size of the filler is mixed in a volume ratio of 35% to 25%. SiC (Silicon Carbide) particles of 1 μm and formed into a rectangular parallelepiped shape. The molded body was sintered at a sintering temperature of 180° C. for about 8 hours to form a resin bonded abrasive tool.
[0051] A plurality of such resin bonded abrasive tools are secured to the free end of the annular base 24 to form a grinding wheel. The grinding wheel was assembled to the wheel base 20, and a sapphire wafer with a thickness of 300 μm was ground under the processing conditions that the spindle speed was 1000 rpm, the chuck table speed was 500 rpm, and the grinding wheel feed rate was 0.2 μm / sec. As a result, the sapphire wafer could be ground to a thickness of 90 μm without cracking or cracking, and the ground s...
Embodiment 2
[0054] To the metal bond with bronze as the main component and mixed with a small amount of cobalt and nickel, boron-doped diamond abrasive grains with an average particle size of 5 μm are mixed in a volume ratio of 10% to 20%, and the volume ratio is 35% to 35%. 25% of SiC (silicon carbide) particles having an average particle diameter of 1 μm were mixed as a filler, and formed into a rectangular parallelepiped shape. This molded body was sintered at a sintering temperature of 700° C. for about 1 hour to manufacture a metal bonded abrasive tool.
[0055] A plurality of such metal-bonded abrasive tools are annularly secured to the free end of the annular base 24 to form a grinding wheel. The grinding wheel was assembled to the wheel base 20, and the sapphire wafer was ground under the same processing conditions as in Example 1. As a result, the sapphire wafer could be ground to a thickness of 90 μm without crushing and cracking, and the ground surface could be finished. for t...
Embodiment 3
[0058] To the vitrified bond with silicon dioxide as the main component and mixed with a small amount of feldspar, boron-doped diamond abrasive grains with an average particle size of 5 μm are mixed in a volume ratio of 10% to 20%, and boron-doped diamond abrasive grains are mixed in a volume ratio of 35%. ~25% of SiC (silicon carbide) particles with an average particle diameter of 1 μm were mixed as a filler and formed into a rectangular parallelepiped shape. The molded body was sintered at a sintering temperature of 700° C. for about 1 hour to form a vitrified bonded abrasive tool.
[0059] A plurality of such grinding tools are secured to the free end of the annular base 24 to form a grinding wheel. The grinding wheel was assembled to the wheel base 20, and the sapphire wafer was ground under the same conditions as in Example 1. As a result, the sapphire wafer could be ground to a thickness of 90 μm without crushing and cracking, and the ground surface could be finished as ...
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